STL USA – Meet the team pt2

Meet the real MVPs of STL USA

Last week, we shared the first half of ‘Meet the Team’, giving you the opportunity to get to know some of the incredible people that make STL USA so great. We are so very proud of the people who work for us, we truly believe that they are the heart and soul of our business and what makes us such a success.

So, welcome to part 2, where we bring you more of the stories about our people, their backgrounds, passions and what drives them to play such a strong supporting role in pushing the wind sector on to bigger and brighter things.

Cody Ramos – Trainer

“I was born here in Abilene, TX and went to Wylie High School graduating in 2006. In 2014, with no experience, I was offered a job as a glass worker at Binswanger Glass here in Abilene. It was there that I got my first real love for safety. I took my first ever OSHA class with them for General Construction and it opened my eyes to the different hazards and safety aspects of work that I never knew up until that point. After 4 years a friend of mine called me and said that his company Airway Services based out of San Angelo, TX needed people for a project in Colorado. It was a tough decision as me and my wife already had two kids at the time and I would have to move to Colorado for 10 months. I feel like I was called to take a risk and as soon as I said yes it all fell together perfectly and the following Monday I was a Wind Technician. Since then I can truly say I’d found a career as a travelling tech for Airway for 2½ years.

In May 2020 my growing family commitments pushed me to look at options that allowed me not to be on the road anymore. A training position opened up within the company and I applied and in October 2020 I officially became a safety instructor and haven’t looked back. I have been instructing now for 4 years, the last 10 months have been with STL USA here in Abilene. I feel this is a path I’ve been working on towards since I was in college. 

For me, the things that set STL USA apart are that being an independent training provider, we get to influence the entire industry from your big OEM companies to the small start up companies and set them on the right path because all of us are ex techs who’ve lived the life, been 300ft in the air rolling around in the oil in the 120 degree heat of Texas summers or the blistering below 0 temperatures of Minnesota winters. When I train you to follow a procedure or to wear that piece of PPE I can tell you from first-hand experience why that needs to happen.

My biggest influence to becoming a trainer was my first ever instructor in wind. Cory Sowell, whom still works at Airway, probably pushed me harder than anyone. He showed me what it meant to be a true mentor and it’s not to fail someone because they see something differently than you do. It’s to make sure each and every one of your students gets 100% from you so they can give 100% back to their work and ultimately with the knowledge we give them as instructors as they carry it on, we save lives just by planting seeds.

I believe the driving factor behind the success of STL USA as an organization isn’t the badass training, the facilities, or the crude oil coffee that Brandon makes every morning; it’s the people working together to build a culture that we convey into the classes that we teach. We banter, sometimes we gripe and get frustrated, and sometimes we are so busy that we don’t get to speak much. But at any given moment, any one of us could text or call any of the others, whether it be about work or a personal issue, and I guarantee you someone here will be on the other end of that phone because at the end of the day what really matters are the people were around.”

Dave Baucom – Senior Account Manager Business Development

“I graduated High School from a small town in Ohio, Shelby Senior High in 1999, and went on to receive my Associate of Science (AS) from Ohio State University in Columbus Ohio for Business/Corporate Communications.

From there I got into the Automotive industry, starting out in sales and worked my way up to General Manager/Sales Director of a store, Finance Manager, Sales Manager and Sales Director.

I have always had a passion for and wouldn’t be the great salesperson I am today without all the hard work and determination over 24 years of sales and building relationships.

The reason I came to STL USA is because of my wife Kayce Baucom. To be honest I never really thought about doing sales for Wind before. However after I learned all about it and realized the exceptional work STL USA was doing, I applied for a sales role. I believe that with my knowledge of sales and building relationships with clients, I would be the perfect fit for this role. I believe in STL USA’s goal to become the best training center in North America. What I believe sets us above others is our trainers, we have an excellent team of trainers who are super helpful with students, they make learning fun. I have only been with STL USA for a few months, but I have always gotten excellent feedback from our clients about how wonderful the courses were and how knowledgeable the instructors are. I believe that we at STL USA are creating a powerful team that will help us grow in the future.

My wife and I are big outdoors people and things I enjoy outside of work are hiking, fishing, kayaking, biking, hunting and travelling. My bucket list of places to visit re Norway, Sweden, London, Ireland and Greece.”

Keyon Demas – Trainer

“I was born & raised in Alabama. I graduated high school and then attended Trenholm Technical College for diesel mechanic school. I worked in that field briefly before deciding to start my career in the wind industry. In 2007 I made the decision to start this journey and I was contracted for 9 and a half years, working with different manufacturers doing O&M support, Commissioning, TFA, Quality, etc..

Then in 2016, I was hired on by a major manufacturer of new construction where I worked for 5 years on 12 new projects. I finally settled down in Texas on a site for Troubleshooting and Services for 1 and a half years. I have always enjoyed my job in the field and the knowledge I obtained, but knew I wanted to give back to the industry that has given me so much and to further my career in a different direction. I was offered a position with STL USA in 2023 and decided this would be where I could use what I learned from my diverse wind industry experience and put it to use here at STL USA. I enjoy working with the team here, working together to bring all types of field experience from Safety to Technical into the classroom. We strive on the importance of safety, because at the end of the day what matters most is the safety of all technicians.

My wife and I enjoy the outdoors (hunting, fishing, ATVs, dirt bikes, horses, and travelling with my family. We have two boys and I love spending time with them and coaching their little league football and baseball teams.”

Jeremy McKelvain – WindStart Program Lead
“I’m a 20-year Air Force veteran with a deep passion for mentoring, training and solving problems. Over the years, I’ve found great satisfaction in helping others grow and pushing through challenging situations, whether it was in a high-stakes mission or day-to-day operations. When I transitioned out of the military, I knew I wanted to stay in a role that allowed me to use my skills and experience to make a meaningful impact—and that’s what led me to the wind energy sector and ultimately to STL USA.
What drew me to this field was not just the exciting challenges but also the opportunity to be part of a growing industry that contributes to a more sustainable future. The energy and innovation in this field are infectious and the training and support from STL USA are world-class. The level of care STL USA puts into ensuring each student is prepared, confident and safe is unparalleled.
 
What I love most about my job is mentoring future technicians. It reminds me of my days in the Air Force when I would help guide younger airmen and watch them develop into confident and capable professionals. The least favourite part? Probably the paperwork—but it’s all part of the process!
One funny story that comes to mind is all of the funny looks we get when carrying Manny, our mannequin, into career fairs. Most people get startled and then become very curious. A lot of time people think he is a real person until they get closer.
 
Outside of work, I’m an avid family man. I love watching my daughter play sports and spending time with my new grandson. One of my big goals is to be dropped off in Alaska and camp for 3 to 4 days to see if I can make it…..with some survival training of course!

Interested in training with the STL USA team?

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GWO training forum – what’s on STL USA’s agenda

GWO training forum - what's on STL USA's agenda

See you in Orlando, October 7-9th?

The team at STL USA are super excited for this year’s GWO Training Forum. This year’s event takes place at the Renaissance Airport Hotel, Orlando 5445, Forbes Place, Orlando, from the 7th (welcome reception) to the 9th of October.

A lot is going on so here’s a summary of the key elements from STL USA’s perspective and what will be on our agenda this year.

Training Team of the Year

The STL USA team are delighted to have been shortlisted for Training Team of t the Year. This award recognizes outstanding work by GWO training providers, celebrating distinction in all aspects of training. Regardless of the outcome, the STL USA team are proud to be amongst such excellent companies in this year’s shortlist.

You can watch our submission for the awards, click here.

RESQ Solo X, grab a sneak peek at the GWO Forum welcome reception

Personal safety is due for an upgrade, it’s time to stop using outdated tech!

See Solo X at the GWO Training Forum reception on October 7th 5:30 pm> 7:30 pm 

Renaissance Airport Hotel, Orlando

October sees the launch of the RESQ Solo X, a major leap forward in personal evacuation and rescue devices. The RESQ Solo X is the result of a close and collaborative partnership between Cresto Safety and Siemens Gamesa Renewable Energy. 

RESQ Solo X was engineered to reduce both the weight and complexity of existing evacuation solutions, addressing two key challenges faced by wind professionals, key challenges not being fully met by the existing generation of manual devices.

RESQ’s and Siemens Gamesa’s shared focus was on crafting a device that technicians could trust and rely on. Poul Parning, Senior EQS PPE Specialist at SGRE, highlighted this priority: “We wanted a device that was lightweight, simple to use, and capable of meeting the demands of taller turbines. The Solo X does just that — it’s designed for a single person, so it’s as easy as connect and go.”

GWO Training Quality

STL USA takes prominent positions on training and safety committees at both GWO and ACP. STL USA was the first, and to date still the only, US training provider that can deliver instructor qualification training. This is all part of STL USA’s approach to lead on quality and standards. Working closely with GWO, STL USA is currently sponsoring an update to standards to reflect a more defined approach to working at height structures, the use of backups and various fall arrest to better align with best practices and local legislation.

Training quality is and always will be a primary focus for STL USA and we look to push this agenda at every opportunity.

Growing pains in the USA for GWO

GWO adoption has exploded in North America, but this has brought with it some growing pains. High on our agenda for this year’s forum will be to discuss solutions to these issues, namely:

  1. Lack of auditor availability
  2. Lack of auditor understanding of national, OSHA, regulations
  3. ALck of training provider understanding of OSHA regulations, particularly working at height
Whilst we applaud the adoption of GWO standards, we are also focussed first and foremost on safety, and we think that it’s now time for the organisations involved to take steps to ensure this culture is driven by safety as a priority.

 

To conclude we are very excited for this years GWO Training Forum we can’t wait to see you there!

 

Interested in Solo X?

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Stop using outdated tech – the RESQ Solo X is here

Developed in collaboration with Siemens Gamesa, the RESQ Solo X is here!

This revolutionary product is the result of a close and collaborative partnership between Cresto Safety and Siemens Gamesa Renewable Energy. As a proud member of the Cresto Alliance, STL USA is delighted to be able to bring this groundbreaking device to the USA market.

The RESQ Solo X represents another great addition to the RESQ line of rescue and evacuation devices which are the benchmark for quality, performance and safety around the world.

Cresto Safety x Siemens Gamesa

This revolutionary product brings a new standard of safety and simplicity to wind professionals working at height.

From the very start of this project, the RESQ team set out with one clear goal: to make wind turbine evacuations safer, simpler, and more reliable. Working alongside the safety experts at Siemens Gamesa Renewable Energy (SGRE), RESQ listened, adapted, and designed a solution that meets the complex needs of technicians operating in challenging environments. The outcome? A device that’s lightweight, easy to carry, and offers peace of mind in the most demanding situations.

“Exactly What We Needed”

Jan Østergaard Laugesen, Senior Key Expert Engineering – Team Lead SE EQS OTM at SGRE, expressed his delight with the final product. Reflecting on the process, he shared: “The design, the size, the weight – exactly what we needed.” RESQ Solo X was engineered to reduce both the weight and complexity of existing evacuation solutions, addressing one of the key challenges faced by wind professionals.

Jan further explained the significance of this breakthrough: “RESQ Solo X reduces both the weight and the complexity, making evacuation simpler and safer.” Whether it’s climbing higher turbines or moving between multiple locations, the Solo X delivers unmatched portability. “It is reliable, portable, and easy to carry. The device is designed to go with you, ensuring safety no matter where you are,” he added.

Designed with Wind Techs in Mind

From the outset, RESQ’s and Siemens Gamesa’s shared focus was on crafting a device that technicians could trust and rely on. Poul Parning, Senior EQS PPE Specialist at SGRE, highlighted this priority: “We wanted a device that was lightweight, simple to use, and capable of meeting the demands of taller turbines. The Solo X does just that — it’s designed for a single person, so it’s as easy as connect and go.”

Solo X has a sleek and ergonomic design bringing added benefits. Poul emphasised: “The Solo X checks all those boxes — it’s functional, reliable, and looks great too.” We know that confidence in safety equipment comes not only from its functionality but also from how it feels and looks, making the Solo X a device that technicians will want to carry with them every day.

Celebrating the Journey

This collaboration Cresto/RESQ Siemens Gamesa has been a journey of innovation, problem-solving, and trust. Working hand-in-hand with industry experts like Jan and Poul has allowed Cresto Safety to push the boundaries of what’s possible in height safety solutions. The result is a product that we are incredibly proud of – one that addresses real-world challenges and brings a new level of safety to wind professionals everywhere.

Take a look at the Solo X promo video featuring Jan and Poul, as they share their experiences in developing the RESQ Solo X and the impact they believe it will have on the industry. Join us in celebrating this exciting milestone and discover why the Solo X is setting a new standard for personal evacuation devices.

 

As we launch RESQ Solo X in the USA, we couldn’t be more excited for what this means for the future of wind turbine safety. RESQ together with Siemens Gamesa, have created something truly exceptional, and we’re proud to share it with you today.
 

Where can i see and try Solo X?

If you are joining us at the annual GWO training forum, October 7-9th, in Orlando come and say hi and grab a look at the Solo X, we will have the devices on show at the event welcome reception.

If you’re keen to try a descent and get to grips with just how easy Solo X is to use, then we will be hosting several open days where you will be able to use the device on our tower, these will be held in November, January, and March. We will also be going on the road and would be happy to visit your site to show you the device. 

 

Interested in Solo X?

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NFPA 70E for wind technicians

NFPA for wind techs

Electrical safety for wind techs, all you need to know.

Wind technicians, working with both low and high-voltage electrical systems in wind turbines, must have a comprehensive understanding of electrical safety to comply with NFPA 70E, the standard for electrical safety in the workplace. This standard provides guidelines to protect workers from electrical hazards such as shock, arc flash, and arc blast, which are particularly relevant in the wind energy sector. Below is a breakdown of the key electrical safety knowledge and practices that wind technicians need to be familiar with for both low and high-voltage systems:

Understanding Electrical Hazards

  • Shock Hazard: Wind technicians must understand the dangers of electric shock, which can occur when they come into contact with energized parts. Both low and high-voltage systems can pose significant risks, with high-voltage systems capable of causing severe injury or death.
  • Arc Flash and Arc Blast: Arc flash hazards occur when an electric current passes through the air between conductors or from a conductor to ground. This can cause extreme heat and pressure waves (arc blast), which can be fatal. Technicians must recognize the conditions that can lead to arc flash and how to protect themselves.

Voltage Definitions and Categories

  • Low Voltage (typically under 1,000 volts): Wind turbines often operate on systems that fall under this category for controls, lighting, and communication systems. Technicians need to understand the specific risks and safety measures associated with low-voltage work, which can still be dangerous if not handled properly.
  • High Voltage (typically over 1,000 volts): This includes the primary generation and transmission components within wind turbines. High-voltage work involves greater risks, and technicians must be trained in specific safety protocols for working with such systems, including the use of specialized personal protective equipment (PPE) and tools.

Personal Protective Equipment (PPE)

  • Arc-Rated Clothing: Technicians must wear appropriate arc-rated clothing when working on or near electrical equipment. This clothing is designed to withstand the heat generated by an arc flash and prevent burns.
  • Insulated Gloves and Tools: For both low and high-voltage work, insulated gloves are essential to protect against shock. Technicians must also use insulated tools to prevent accidental contact with live parts.
  • Face Shields and Helmets: Arc flash face shields and helmets protect against burns and flying debris caused by arc blasts. These should be used whenever there is a risk of exposure to arc flash hazards.

STL USA partners with world leading PPE manufacturer OEL Worldwide to provide PPE equipment and arc flash clothing for our QEW NFPA 70E standard Low and High Voltage Electrical Safety Training course.

Here are some of the key things that make OEL world-leaders in PPE provision for the wind industry.

  • Specialization: OEL Worldwide Industries focuses specifically on electrical safety, providing specialized products designed to protect workers from electrical hazards like arc flash, shock, and electrocution.
  • Expertise: Their deep knowledge and expertise in electrical safety allow them to design and produce highly effective and reliable safety gear.
  • Standards Compliance: Their products comply with rigorous safety standards such as NFPA 70E, ASTM, and OSHA regulations, ensuring maximum protection for users
  • Advanced Materials: OEL uses advanced materials and technologies to enhance the protective properties of their PPE, ensuring it meets the latest safety standards and provides superior protection.

Lockout/Tagout (LOTO) Procedures

  • Establishing an Electrically Safe Work Condition: Before beginning any work on electrical equipment, technicians must de-energize the equipment and follow LOTO procedures. This involves shutting off the power, locking the switch in the “off” position, and tagging it to indicate that work is being done. This ensures that the equipment cannot be inadvertently re-energized.
  • Verification of De-Energization: After applying LOTO, technicians must verify that the equipment is de-energized using testing instruments. This step is crucial to ensure that no residual voltage is present before beginning work.

Approach Boundaries and Safe Work Distances

  • Limited and Restricted Approach Boundaries: NFPA 70E defines specific approach boundaries for different voltage levels. Technicians must be aware of these boundaries and maintain safe distances from live parts unless properly equipped and authorized to enter these areas.
  • Prohibited Approach Boundary: This is the closest distance a worker can approach an exposed energized part without proper PPE. High-voltage systems have stricter boundaries, and only highly trained personnel should enter these zones.

Training and Competency

  • Electrical Safety Training: Technicians must undergo regular training on electrical safety practices as outlined by NFPA 70E. This training should cover the identification of electrical hazards, the use of PPE, LOTO procedures, and emergency response protocols.
  • Qualified Personnel: Only qualified personnel, as defined by NFPA 70E, are permitted to work on or near exposed energized parts. Technicians must demonstrate competency in the specific electrical tasks they are assigned, including understanding the risks and how to mitigate them.

The low and high voltage electrical safety training to standard NFPA 70E course run by STL USA is a wind-specific, face-to-face training program designed to equip wind technicians with the electrical safety knowledge, best work practices in electrical safety and how to apply them in real-world situations.

Head of Training at STL USA, Brandon McKelvain had this to say;

In my opinion QEW is one of, if not the most important courses for anyone working in an energized wind turbine. This should be a day one course and should be renewed at least every three years. Technicians need and deserve to fully understand the hazards they are being exposed to and what measures must be taken to do their job safely. Unfortunately, it’s still quite common for technicians and companies alike not to fully understand PPE, labels, and how to create an electrically safe work condition. At STL USA we are leveraging our many decades of wind industry experience to create content and exercises that relate to wind technicians. In our QEW LV & HV courses, technicians will put their hands on many different pieces of equipment; absence of voltage testers, load break switches, learn about DMM safety, practice dawning PPE, hang grounds, demonstrate hot-cold-hot checks using proving units, and so much more. We believe QEW training should be more than theoretical, each participant will use critical thinking to apply the knowledge they are learning throughout the training, and prove they understand the safety measures designed to get them home safe!

Arc Flash Risk Assessment

  • Arc Flash Labels: Equipment must be properly labeled to indicate the potential arc flash risk, including the incident energy level and the required PPE. Technicians must be able to read and understand these labels to take appropriate safety measures.
  • Incident Energy Calculations: Technicians should understand how incident energy is calculated and how it influences the selection of PPE and the determination of safe working distances.

Emergency Response Procedures

  • First Aid and CPR Training: Given the risks of electrical shock and arc flash, technicians should be trained in first aid and CPR to respond effectively in case of an accident.
  • Emergency Communication Plans: In remote wind farm locations, having a clear communication plan and knowing the steps for summoning emergency assistance are critical.

Conclusion

Wind technicians working with both low and high-voltage systems need to be thoroughly trained in the electrical safety standards outlined by NFPA 70E. This includes understanding electrical hazards, using appropriate PPE, following LOTO procedures, maintaining safe distances, and being prepared for emergencies. Regular training and adherence to these safety protocols are essential to ensuring the safety of personnel and the reliable operation of wind energy systems.

Learn more about our QEW training course

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ANNOUNCEMENT – STL USA partners with Kito Crosby

STL USA is proud to announce yet another world-class partner, Kito Crosby

Kito Crosby is a leading manufacturer and supplier of lifting and rigging equipment. They produce a comprehensive range of Crosby-branded products including shackles, hooks, wire rope clips, lifting clamps, turnbuckles, blocks, and sheaves, as well as customized lifting solutions. These products are critical components in various industries such as construction, oil and gas, mining, transportation, and renewable energy, where they are used to safely lift and move heavy loads.

What makes Kito Crosby the ideal partner for STL USA?

STL USA has selected Kito Crosby to exclusively supply Crosby training materials and resources, as well as rigging equipment for our GWO Slinger Signaller and Crane & Hoist courses. Here’s why we believe they are the ideal partner for us:

High Manufacturing Standards: Crosby products are known for their stringent manufacturing processes, ensuring that every product meets or exceeds industry standards. Kito Crosby’s commitment to quality ensures that Crosby equipment is reliable and durable, providing users with confidence in their lifting operations.

Rigorous Testing: Every product undergoes rigorous testing for safety and performance. This dedication to quality control helps prevent accidents and equipment failure, making Crosby products some of the safest on the market.

Advanced Technology: Kito Crosby invests heavily in research and development to incorporate the latest technologies and innovations into their products. This focus on innovation helps improve the efficiency and safety of lifting operations.

Environmental Responsibility: Kito Crosby is committed to sustainable practices, ensuring that their manufacturing processes minimize environmental impact.

Crosby products stand out due to their unparalleled quality, safety, and innovation, which align perfectly with STL USA’s core values as a training provider. Their products are trusted worldwide for their reliability and performance, making them a leader in the lifting and rigging industry. By continuously pushing the boundaries of engineering excellence and maintaining a customer-centric approach, Crosby products have earned their reputation as the best in the field.

crosby alliance logo

Want to learn more?

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ANNOUNCEMENT – STL USA partners with OEL Worldwide

STL USA is proud to announce its latest partner, OEL Worldwide

STL USA is excited to announce that we are partnering with the incomparable OEL to provide PPE equipment and arc flash clothing for our QEW NFPA 70E standard Low and High Voltage Electrical Safety Training course.

OEL Worldwide Industries is a company that specializes in manufacturing and distributing electrical safety products, including personal protective equipment (PPE) for workers exposed to electrical hazards. Their product line includes items such as arc flash protective clothing, insulated tools, and electrical safety devices. Their products are all 100% American made and of the very highest quality and they share STL USA’s core value of putting worker safety as a priority above all else.

Here are some of the key things that make OEL world-leaders in PPE provision for the wind industry.

  • Specialization: OEL Worldwide Industries focuses specifically on electrical safety, providing specialized products designed to protect workers from electrical hazards like arc flash, shock, and electrocution.
  • Expertise: Their deep knowledge and expertise in electrical safety allow them to design and produce highly effective and reliable safety gear.
  • Standards Compliance: Their products comply with rigorous safety standards such as NFPA 70E, ASTM, and OSHA regulations, ensuring maximum protection for users
  • Advanced Materials: OEL uses advanced materials and technologies to enhance the protective properties of their PPE, ensuring it meets the latest safety standards and provides superior protection.
This partnership brings together two companies that are passionate in delivering the very best in training and working safely for those in the wind sector.
We look forward to a long and very successful future working alongside OEL.

Book your NFPA 70E course

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