Upskilling – a vital part of your 2025 strategy

Upskilling for Field Technicians in Electrical Energy Manufacturing: A Vital Strategy for 2025

As the global energy sector continues to transition toward renewable and sustainable solutions, the demand for skilled field technicians in electrical energy manufacturing has surged. In 2025, it is no longer enough for field technicians to possess basic certifications and qualifications. The complexity of modern energy systems and the fast pace of technological advancements require technicians to continually upskill, enhancing their expertise beyond foundational training. This article explores why upskilling is essential, the specific training requirements for electrical safety, and how organizations like STL USA are supporting the development of a future-ready workforce.

The Evolution of the Field Technician Role

Field technicians in electrical energy manufacturing are responsible for installing, maintaining, and repairing critical components of energy systems, including solar arrays, wind turbines, and substations. The industry’s rapid growth and technological innovation have expanded the scope of their responsibilities. Technicians must now navigate challenges such as:

  • Integration of Advanced Technologies: Modern systems include complex software, automated controls, and high-voltage components.

  • Evolving Safety Standards: As systems become more sophisticated, the associated risks—such as arc flash, electrical shocks, and equipment failures—demand advanced safety protocols.

  • Sustainability Goals: The shift toward cleaner energy sources has introduced new materials, designs, and operational practices, requiring continuous learning.

Core Certifications: A Starting Point

Basic certifications are essential for anyone entering the field, laying the groundwork for safety and operational competency. Key certifications include:

  1. OSHA 10 or 30-Hour Training: Covers general workplace safety practices and hazard recognition.

  2. NFPA 70E Certification: Focuses on electrical safety standards, including the safe handling of energized and de-energized systems.

  3. Global Wind Organization (GWO) Basic Safety Training: Includes first aid, fire awareness, manual handling, and working at height.

While these certifications are critical for entry-level roles, they represent only the baseline of what field technicians need to thrive in a dynamic industry.

Why Upskilling is Essential

Basic certifications equip technicians with foundational knowledge, but they often leave gaps in practical skills and advanced competencies. Upskilling addresses these gaps, benefiting not only the individual technician but also their employer and the industry as a whole.

Benefits for Technicians
  • Enhanced Safety: Advanced training minimizes the risk of accidents by teaching technicians how to handle complex systems safely.

  • Career Growth: Upskilling opens doors to specialized roles, such as high-voltage specialists, site supervisors, or trainers.

  • Job Security: Technicians who stay current with industry advancements remain valuable assets in an evolving market.

Benefits for Employers
  • Improved Efficiency: Highly skilled technicians can troubleshoot and resolve issues more quickly, reducing downtime and operational costs.

  • Reduced Liability: Comprehensive safety training lowers the likelihood of workplace accidents and associated legal risks.

  • Workforce Retention: Offering training programs demonstrates a commitment to employee development, fostering loyalty and reducing turnover.

Benefits for the Industry
  • Scalability: A well-trained workforce enables the rapid expansion of renewable energy projects.

  • Innovation: Skilled technicians contribute to the development and implementation of cutting-edge technologies.

  • Sustainability: Advanced training ensures that energy systems are maintained and optimized for long-term performance.

The Role of Specialized Training

STL USA is a leading provider of specialized training programs that align with the needs of the electrical energy manufacturing sector. Our courses are designed to build skills and competencies at every stage of a technician’s career, from entry-level certifications to advanced technical training.

Key Training Programs
  1. QEW NFPA 70E Electrical Safety Training

    • Focuses on arc flash risk assessment, proper use of personal protective equipment (PPE), and safe work practices for high-voltage systems.

    • Applicability: Essential for technicians working on energized systems, ensuring they can identify and mitigate electrical hazards.

  2. GWO Control of Hazardous Energies

    • Covers lockout/tagout (LOTO) procedures, energy isolation, and risk assessment.

    • Applicability: Critical for maintaining and servicing energy systems, preventing accidental energy release.

  3. BOP Substation and PMT Switching Training

    • Provides knowledge of substation maintenance and switching operations.

    • Applicability: Enables technicians to manage the interface between energy systems and the grid.

  4. Advanced Troubleshooting and Maintenance

    • Teaches in-depth diagnostics for turbine control systems, solar inverters, and other complex components.

    • Applicability: Equips technicians to handle advanced repair tasks, reducing reliance on external specialists.

Maintaining and Refreshing Core Skills

In addition to upskilling, technicians must regularly refresh their core certifications to stay compliant with industry standards. For example:

  • First Aid and CPR: Maintaining proficiency ensures technicians can respond effectively to emergencies.

  • Fire Awareness: Regular training reinforces knowledge of fire prevention and suppression techniques.

  • Manual Handling: Refresher courses reduce the risk of musculoskeletal injuries.

STL USA incorporates these refresher modules into their programs, ensuring that technicians remain competent in the basics while advancing their specialized skills.

Adapting to Industry Changes

The clean energy sector is evolving rapidly, driven by technological innovation, regulatory updates, and sustainability goals. Technicians must adapt by incorporating new training elements, such as:

  • Digitalization: Learning to operate and troubleshoot smart systems and IoT-enabled devices.

  • Sustainability Practices: Understanding the environmental impact of energy systems and implementing green solutions.

  • Global Standards: Aligning with international safety and performance benchmarks.

STL USA’s ethos emphasizes creating development pathways that address these changing demands. By tailoring training programs to the specific needs of technicians and their employers, they ensure that the workforce remains future-ready.

Building the Workforce of the Future

Investing in upskilling is not just a strategy for individual success; it is a cornerstone of industry growth. As the energy sector strives to meet global demand for clean and reliable power, a skilled and adaptable workforce is essential. STL USA’s commitment to building competencies through personalized training pathways supports this vision, enabling:

  • Workforce Resilience: Technicians equipped with diverse skills can adapt to new challenges and opportunities.

  • Operational Excellence: Advanced training enhances the quality and reliability of energy systems.

  • Sustainable Growth: A future-ready workforce accelerates the transition to a cleaner, greener energy landscape.

Conclusion

In 2025, upskilling is no longer optional for field technicians in electrical energy manufacturing—it is a necessity. The benefits extend beyond individual career advancement, contributing to safer workplaces, more efficient operations, and a stronger, more sustainable energy industry. Organizations like STL USA play a pivotal role in this process, offering specialized training that empowers technicians to excel in their roles and meet the challenges of a rapidly evolving sector.

By prioritizing continuous learning and development, the energy industry can build a workforce capable of driving progress and innovation, ensuring a brighter and more sustainable future for all.

Want to learn how STL USA can help your organisation achieve operational excellence?

Click the button to get started

Development pathways for field technicians

NFPA 70E for wind techs

Developing career pathways for Field Technicians: Building Skills and Competencies for Success

The demand for technicians has surged as the global energy sector pivots toward renewable energy. Wind turbines and solar farms are now a cornerstone of sustainable energy infrastructure, and the need for skilled workers to install, maintain, and repair them has never been greater. For those entering this rewarding career, understanding the career and training pathways and the importance of ongoing skills development is essential. This article explores how aspiring field technicians can begin their careers, the gaps in skills they may face, and the importance of continuous training to excel in the role. It also highlights how STL USA supports this journey through specialized training programs, particularly in electrical safety, to build a competent and resilient workforce. The focus will be on the Wind Energy sector, but there is a huge crossover with the skills and competencies required across multiple energy generation industries, particularly Solar.

Starting Your Career as a Technician

Becoming a wind technician typically starts with a high school diploma or equivalent. While formal education beyond this level is not always required, many aspiring technicians enroll in energy technology programs offered by technical schools, community colleges, or specialized training centers. These programs provide foundational knowledge in areas such as:

  • Electrical and Mechanical Systems: Understanding the components of wind turbines, including generators, transformers, and hydraulics.

  • Safety Procedures: Learning the basics of workplace safety, including fall protection and personal protective equipment (PPE).

  • Troubleshooting and Maintenance: Developing the ability to diagnose and fix mechanical and electrical issues.

After completing a formal training program, new technicians often earn industry-recognized certifications, such as those provided by the Global Wind Organization (GWO). Courses like the GWO Basic Safety Training (BST) prepare workers for the hazards they will encounter on the job, covering essential areas like first aid, fire awareness, manual handling, and working at height.

Gaps in Skills and the Realities of the Job

While these initial certifications and training courses provide a solid foundation, they often leave new technicians with gaps in the specific skills required to excel on the job. For example:

  • Hands-On Experience: New technicians may lack real-world experience working on operational turbines, leading to a steep learning curve.

  • Electrical Safety Competencies: Advanced knowledge of high-voltage systems and arc flash hazards is often limited in entry-level training.

  • Specialized Skills: Skills like troubleshooting advanced control systems or performing complex maintenance tasks require further development.

These gaps can present challenges for new technicians as they transition from training environments to real-world scenarios. Employers expect workers to quickly adapt to the demands of the job, but achieving this level of competence requires additional effort and ongoing education.

Building Skills and Competencies Through Upskilling

To become a highly skilled wind technician, workers must commit to continuous learning and skill development. Upskilling not only enhances job performance but also opens doors to career advancement. Specialized training programs play a crucial role in this process, and organizations like STL USA are leading the way in providing these opportunities.

  1. Electrical Safety Training

    • STL USA offers courses tailored to the unique demands of wind technicians. Programs like the QEW NFPA 70E training focus on electrical safety, equipping workers with the knowledge to handle high-voltage systems safely and effectively. Key topics include:

      • Arc flash risk assessment and mitigation.

      • Proper use of personal protective equipment (PPE).

      • Safe work practices for energized and de-energized systems.

    • Importance: Wind turbines operate at high voltages, making electrical safety a critical competency. This training ensures technicians can manage these risks while maintaining and repairing turbines.

  2. GWO Control of Hazardous Energies

    • This course teaches workers how to safely isolate and control energy sources during maintenance. The curriculum includes lockout/tagout (LOTO) procedures, risk assessment, and energy isolation techniques.

    • Importance: Energy control is vital for preventing accidents during turbine servicing, and this training instills the discipline needed to perform these tasks safely.

  3. BOP Substation and PMT Switching Training

    • For technicians looking to expand their expertise, STL USA offers courses on substation maintenance and switching operations. These skills are crucial for wind farms that integrate with electrical grids.

    • Importance: Developing these competencies enables technicians to take on more advanced roles, such as site supervisors or electrical specialists.

  4. Advanced Troubleshooting and Maintenance

    • Specialized courses in troubleshooting turbine control systems, gearbox maintenance, and blade repair can further enhance a technician’s skill set. These advanced skills improve job performance and increase career mobility.

The Role of STL USA in Career Development

STL USA embodies a commitment to empowering field technicians through specialized training. Their ethos emphasizes:

  • Regular assessments: Undertsnading what skills technicians have and most importantly where the gaps are so that training programs can be designed specifically to move each technician forward.

  • Comprehensive Education: Offering courses that go beyond basic requirements to address the real-world challenges technicians face.

  • Practical Application: Providing hands-on training that bridges the gap between classroom learning and fieldwork.

  • Continuous Support: Helping workers stay current with industry standards and technological advancements.

STL USA’s ability to build development pathways is a key factor in supporting both individual technicians and the organizations they work for. By conducting thorough assessments of workforce skills and individual competencies, STL USA tailors its training programs to meet the unique needs of each client. This personalized approach ensures that technicians receive the specific training required to address their skill gaps, enhancing their performance and productivity. From entry-level courses to advanced certifications, STL USA’s programs create clear progression pathways that align with the demands of the wind energy sector. This strategy not only builds confidence in technicians but also strengthens the workforce’s overall capability to meet current and future challenges.

By partnering with organizations like STL USA, technicians gain access to cutting-edge training that accelerates their professional growth and ensures they meet the evolving demands of the energy sector.

Why Upskilling Matters for the Energy Industry

The renewable energy industry is at the forefront of the global transition to sustainability, and wind power is a critical component of this shift. However, the rapid expansion of wind energy projects has created a significant demand for skilled technicians. To meet this demand, the industry must invest in developing a highly trained workforce capable of maintaining and optimizing complex systems.

Upskilling is not just a benefit for individual technicians—it is a strategic imperative for the entire sector. Advanced training programs:

  • Enhance Safety: Reducing the risk of accidents and injuries ensures a safer work environment.

  • Improve Efficiency: Skilled technicians can diagnose and resolve issues more quickly, reducing downtime and increasing productivity.

  • Support Growth: A well-trained workforce is essential for scaling wind energy projects and meeting global energy goals.

Conclusion

The journey to becoming a field technician begins with foundational training, but true mastery requires a commitment to lifelong learning and skill development. By addressing gaps in competencies and embracing opportunities for upskilling, technicians can advance their careers and contribute to the success of the renewable energy industry. Providers like STL USA play a vital role in this process by providing specialized training that prepares workers for the challenges of the job and equips them with the skills needed to excel.

As the energy sector continues to grow, investing in the development of a skilled and competent workforce is more important than ever. By prioritizing upskilling and career development, the industry can ensure its workforce is prepared to meet both current and future demands, driving progress toward a sustainable energy future.

Want to learn how STL USA can help your organisation achieve operational excellence?

Click the button to get started

Electrical safety training requirements for field technicians working in solar energy.

How STL USA is leading the field in crossover electrical safety training for the energy sector.

As the solar energy industry continues to expand, ensuring the safety of field technicians working in solar farms becomes increasingly critical. Solar energy farms, which consist of large arrays of photovoltaic (PV) panels, inverters, and substations, pose several electrical hazards that require specialized training. Electrical safety training is not only essential for protecting workers but also a regulatory requirement to meet industry standards and maintain operational efficiency. This article outlines the electrical safety training requirements, qualifications, and certifications for solar field technicians, while also highlighting the relevance of STL USA’s courses in equipping workers with the skills needed for this critical role.

Key Electrical Safety Challenges in Solar Energy Farms

Field technicians working on solar energy farms are regularly exposed to electrical systems that operate at high voltages, both during installation and maintenance. The key hazards include:

  • Arc Flash and Shock Hazards: Technicians work with inverters, transformers, and high-voltage substations, where electrical arcs and shocks can cause severe injury or fatality.

  • Lockout/Tagout (LOTO): Controlling energy sources during maintenance is critical to prevent accidental energization of equipment.

  • Fire Risks: Faults in electrical systems, improper handling, or damaged panels can result in fire hazards.

  • String Voltage and DC Power: Solar PV systems generate direct current (DC) power, which behaves differently from alternating current (AC), requiring additional knowledge for safe handling.

To address these risks, proper electrical safety training and certifications are mandatory for field technicians to comply with safety regulations and industry standards.

Essential Electrical Safety Training Requirements

Field technicians must undergo comprehensive electrical safety training to work safely and effectively in solar energy farms. The following certifications and training programs are typically required:

  1. NFPA 70E: Standard for Electrical Safety in the Workplace

    • The National Fire Protection Association’s (NFPA) 70E standard provides guidelines for identifying electrical hazards, assessing risks, and implementing safety measures. Training based on NFPA 70E focuses on:

    • Relevance: Technicians who work on inverters, combiner boxes, and substations must understand arc flash hazards and how to prevent them. NFPA 70E compliance is often a legal and industry requirement.

  2. Qualified Electrical Worker (QEW) Certification

    • The QEW certification is designed for workers who perform tasks involving live electrical systems. The training focuses on:

      • Electrical system operation and maintenance.

      • Safe switching practices.

      • Emergency response to electrical incidents.

    • Relevance: Solar energy farms require QEWs to safely perform maintenance and troubleshoot electrical components without endangering themselves or others.

  3. Lockout/Tagout (LOTO) Training

    • LOTO training teaches workers how to isolate and control hazardous energy sources before servicing equipment. The key components include:

      • Energy isolation procedures.

      • Proper use of lockout devices and tags.

      • Verifying energy isolation.

    • Relevance: LOTO procedures are essential during inverter maintenance and substation operations to ensure that equipment is properly de-energized.

  4. OSHA Electrical Safety Standards

    • The Occupational Safety and Health Administration (OSHA) mandates safety training to protect workers from electrical hazards. Relevant OSHA standards include:

      • OSHA 1910.269: Safety standards for electrical power generation, transmission, and distribution.

      • OSHA 1926 Subpart K: Electrical safety requirements in construction.

    • Relevance: Compliance with OSHA standards ensures that solar farm technicians follow best practices to prevent electrical incidents.

Professional and Regulatory Bodies for Certifications

Several professional and regulatory organizations play a key role in certifying and standardizing electrical safety training for solar energy workers:

  • National Fire Protection Association (NFPA): Sets electrical safety standards, including NFPA 70E.

  • Occupational Safety and Health Administration (OSHA): Regulates workplace safety, including electrical hazards.

  • Institute of Electrical and Electronics Engineers (IEEE): Develops standards for safe handling of electrical systems.

  • Global Wind Organization (GWO): While focused on wind energy, GWO’s safety courses include modules applicable to solar energy.

STL USA Electrical Safety Training Courses

STL USA offers several specialized training programs that align with the electrical safety requirements of solar energy field technicians. These courses provide workers with essential skills to identify hazards, manage risks, and operate safely in solar energy environments. The following courses are particularly relevant:

  1. QEW NFPA 70E Training

    • STL USA’s QEW NFPA 70E course focuses on compliance with NFPA 70E standards. Technicians gain hands-on experience in:

      • Arc flash risk analysis and PPE selection.

      • Safe work practices for live and de-energized electrical systems.

      • Emergency response for electrical incidents.

    • Application: This course equips solar farm technicians with the knowledge and skills to safely work on inverters, string arrays, and high-voltage systems.

  2. GWO Control of Hazardous Energies

    • Although originally designed for wind energy, this course’s principles are highly applicable to solar energy. Technicians learn:

      • Lockout/Tagout (LOTO) procedures.

      • Risk assessment and energy isolation.

      • Hazard identification during maintenance.

    • Application: The LOTO skills taught in this course are essential for isolating energy sources during inverter servicing and substation work on solar farms.

  3. BOP Substation Training

    • This course focuses on operating and maintaining Balance of Plant (BOP) substations, which are critical for integrating solar farms with the electrical grid. Topics include:

      • Substation safety protocols.

      • Switching operations and isolation.

      • Transformer and switchgear maintenance.

    • Application: Technicians working on large-scale solar farms rely on substation training to ensure safe grid connectivity and maintenance of critical infrastructure.

  4. PMT Switching Course

    • The PMT Switching course trains workers to safely switch and isolate high-voltage equipment for maintenance. Key components include:

      • Safe switching operations.

      • Equipment isolation and testing.

      • Risk assessment before and during switching.

    • Application: Solar energy technicians use these skills to isolate strings, inverters, and transformers when performing maintenance or upgrades.

Why Electrical Safety Training Matters

Electrical safety training is not just about compliance; it’s about protecting lives and ensuring the reliability of solar energy systems. Technicians equipped with the proper training can:

  • Identify and mitigate electrical hazards before accidents occur.

  • Safely perform maintenance and repairs without risking injury or damage.

  • Meet industry standards and regulatory requirements, ensuring legal and operational compliance.

STL USA’s courses are particularly beneficial because they combine theoretical knowledge with practical, hands-on training. By completing programs like NFPA 70E, QEW certification, and BOP Substation training, technicians gain the skills necessary to work confidently and safely in solar energy environments.

Conclusion

Field technicians working in solar energy farms face unique electrical safety challenges that require specialized training and certifications. Compliance with NFPA 70E, OSHA standards, and professional qualifications such as QEW certification ensures that workers can safely handle high-voltage systems, arc flash risks, and energy isolation. STL USA’s electrical safety courses, including QEW NFPA 70E, GWO Control of Hazardous Energies, BOP Substation, and PMT Switching, provide the essential training needed to meet these requirements. By investing in electrical safety training, solar energy companies not only protect their workforce but also ensure the reliability and success of their renewable energy projects.

Interested in learning more about our courses?

Click the button to get started

Parallel skill requirements and training needs for wind and solar

Comparing Skills and Training Requirements for Workers in Wind and Solar Energy Companies

As the renewable energy sector grows at a rapid pace, the demand for skilled workers in wind and solar energy industries has risen significantly. While these industries share many overlapping skill sets and safety concerns, they also have distinct requirements that reflect the unique nature of their operations. A well-trained workforce is essential for ensuring safety, efficiency, and reliability in both sectors, and various specialized courses like the GWO Control of Hazardous Energies, QEW NFPA 70E, BOP Substation, and PMT Switching courses offered by STL USA provide crucial training tailored to the needs of these industries. This article examines the core skills, training requirements, and specific overlaps in competencies needed by wind and solar energy workers.

Key Skills and Challenges in Wind and Solar Energy

Both wind and solar energy workers must be adept at handling complex electrical systems and work in hazardous environments. A foundational understanding of electrical theory, and mechanical systems is critical for both sectors. However, each industry also requires specialized skills due to differences in infrastructure and operations.

  • Wind Energy: Workers in this sector often need to scale wind turbines that can reach heights of over 100 meters. This demands proficiency in fall protection, and working at heights. Additionally, turbine maintenance involves knowledge of mechanical and electrical systems, major component maintenance, and composites.

  • Solar Energy: Solar workers, in contrast, focus more on ground-level tasks such as installing and maintaining photovoltaic (PV) panels, troubleshooting inverters, and optimizing system performance.

Despite these differences, both industries face common hazards, such as electrical shock arc flashes and require robust electrical safety programs. Specialized training courses address these hazards and ensure workers meet safety and operational standards.

Training Overlaps and Industry-Specific Needs

The GWO Control of Hazardous Energies, QEW NFPA 70E, BOP Substation, and PMT Switching courses offered by STL USA are particularly relevant for preparing workers for the challenges in both wind and solar industries. Below is an overview of the critical aspects of these courses and their applications.

  1. GWO Control of Hazardous Energies

    • This course, designed by the Global Wind Organization (GWO), focuses on identifying and controlling hazardous energies during installation, maintenance, and decommissioning of energy systems. Workers learn lockout/tagout (LOTO) procedures, risk assessment, and energy isolation techniques.

    • Applications in Wind Energy: The course is crucial for turbine technicians who need to safely manage the high-voltage systems within wind turbines. Turbine systems often involve multiple energy sources, such as hydraulic, mechanical, and electrical, making LOTO procedures essential.

    • Applications in Solar Energy: While solar systems involve less moving mechanical energy, the principles of hazardous energy control apply equally to PV systems—especially during inverter maintenance and troubleshooting.

  2. QEW NFPA 70E

    • This course focuses on electrical safety in line with NFPA 70E standards. Participants learn about arc flash hazards, shock protection, and the use of personal protective equipment (PPE).

    • Applications in Wind Energy: Wind technicians benefit from this course when working with high-voltage switchgear and performing electrical maintenance inside turbine nacelles. Arc flash hazards are a significant risk in such confined spaces.

    • Applications in Solar Energy: Solar electricians require this training to safely handle PV systems and manage the risks associated with arc flashes during panel installation, inverter maintenance, and string troubleshooting.

  3. BOP Substation Training

    • The Basic Balance of Plant (BOP) Substation training introduces workers to the equipment, terminology and overview function of BOP — key components in connecting renewable energy systems to the grid.

    • Applications in Wind Energy: Wind farms typically rely on substations to transmit power to the grid. Workers must understand transformer operations, relay protection, and switchgear maintenance.

    • Applications in Solar Energy: Similarly, solar farms depend on substations for grid integration. Workers trained in substation operations ensure the seamless transfer of energy from PV arrays to utility lines.

  4. PMT Switching

    • This course provides training in safe switching operations and the isolation of equipment for maintenance.

    • Applications in Wind Energy: Turbine technicians often perform switching operations to isolate turbines or other equipment for repairs. This course ensures they can do so safely and efficiently.

    • Applications in Solar Energy: Solar energy workers use similar skills when isolating strings or inverters for repairs or upgrades, particularly in large-scale solar farms.

GWO Basic Safety Training: Transferable Skills Across Sectors

The GWO Basic Safety Training (BST) course is a foundational program designed to prepare workers for the general hazards encountered in wind energy environments. However, several modules within the course provide transferable skills that are highly applicable to the solar energy sector and other industries.

  • First Aid Module: This module equips workers with life-saving techniques and emergency response skills, which are universally applicable across industries. Whether responding to accidents in a wind turbine or a solar farm, these skills are critical for ensuring worker safety.

  • Fire Awareness Module: This module teaches workers how to identify fire risks, use fire extinguishers, and evacuate safely. Solar farms and rooftop installations can also face fire hazards, making this training valuable for solar technicians.

  • Manual Handling Module: Workers are trained in safe lifting and handling techniques to reduce the risk of musculoskeletal injuries. This is a key competency in both wind and solar sectors, where workers frequently handle heavy or awkwardly shaped components like turbine parts or PV panels.

These transferable elements make the GWO Basic Safety Training course an excellent entry point for workers seeking to move between wind and solar energy roles or diversify their skill sets for broader opportunities within the renewable energy sector.

Overlapping Competencies: Building a Versatile Workforce

The training and skills required for wind and solar energy workers often intersect in areas such as electrical safety, energy isolation, and substation maintenance. Workers who complete courses like GWO Control of Hazardous Energies and QEW NFPA 70E gain competencies that are transferable between the two industries, providing flexibility in a rapidly evolving job market.

  • Electrical Safety: Understanding shock protection and arc flash protection, PPE and equipment selection is indispensable in both sectors.

  • Energy Isolation: Establishing an electrically safe work condition and safe work procedures taught in the GWO CoHE and QEW NFPA 70E are critical for preventing accidents during maintenance in both wind and solar environments.

  • Substation Skills: With many renewable projects relying on substations, our Basic Balance of Plant Training teaches safe substation entry, equipment familiarization, high and medium voltage protection principles, introduction to high and medium voltage schematics including relay, ANSI and IEE naming conventions.

Conclusion

The wind and solar energy industries share a common goal: harnessing renewable resources to produce clean energy. While their operational differences necessitate specific skill sets, overlapping competencies in areas such as electrical safety, hazardous energy control, and substation maintenance highlight the value of cross-industry training. By participating in courses like GWO Control of Hazardous Energies, QEW NFPA 70E, BOP Substation, and PMT Switching, workers can not only enhance their expertise but also adapt to the evolving demands of the renewable energy sector. Investing in such training is not just about compliance—it’s about building a skilled workforce capable of advancing the global transition to sustainable energy.

Interested in learning more about our courses?

Click the button to get started

2025 wind tech training requirements

The Evolving Role of Wind Technicians: Implications and considerations for 2025

The wind energy sector has experienced remarkable growth in recent years, driven by global efforts to transition to renewable energy. As one of the fastest-growing sources of energy, wind power plays a critical role in achieving carbon neutrality. Alongside this growth, the role of wind technicians—those responsible for maintaining, repairing, and optimizing wind turbines—has transformed dramatically.

Technological advancements and increasing turbine complexity have fundamentally reshaped the requirements of the role. Looking ahead to 2025, original equipment manufacturers (OEMs) are setting high expectations for their workforce, demanding advanced skills, multidisciplinary expertise, and a commitment to safety. Recognizing these needs, STL USA has launched an expanded program of specialized training courses aimed at building skills and competency among wind technicians, ensuring they are prepared for the industry’s evolving demands.

The Shifting Role of Wind Technicians

Technological Evolution in Wind Turbines

Over the past decade, wind turbines have become larger, smarter, and more efficient. Offshore turbines now reach staggering heights, with blade spans exceeding 100 meters and individual turbines capable of producing over 15 MW of power. These advancements have introduced new challenges for technicians, who must work with increasingly sophisticated systems.

Modern turbines are equipped with advanced sensors, real-time monitoring tools, and AI-driven analytics. These technologies optimize turbine performance but require wind technicians to adopt new skill sets. Proficiency in data analysis, remote diagnostics, and control system troubleshooting has become just as important as traditional mechanical repair skills.

Integration with Broader Energy Systems

Wind farms are no longer isolated power generators. They are increasingly integrated with battery storage systems, substations, and advanced grid management tools. This evolution has expanded the scope of a wind technician’s work to include tasks like managing energy storage systems, performing substation maintenance, and understanding grid interconnection processes.

Emphasis on Safety and Efficiency

As turbines grow taller and more powerful, safety risks have also increased. Wind technicians work in extreme environments—whether climbing 100-meter towers, operating offshore, or navigating high-voltage systems. This makes safety training a critical aspect of the role. Beyond ensuring personal safety, technicians must also focus on efficiency, minimizing downtime for turbines to optimize energy output.

OEM Expectations for 2025

OEMs are rapidly adapting their workforce expectations to meet industry advancements. In 2025, they will require wind technicians to possess:

  1. Advanced Technical Skills: OEMs are prioritizing expertise in electrical systems, data-driven diagnostics, and software management, in addition to traditional mechanical skills.
  2. Specialized Training: As turbines and supporting systems grow more complex, OEMs expect technicians to complete specialized training programs tailored to their roles.
  3. Multidisciplinary Competency: Wind technicians must adapt to diverse tasks, including substation operations, energy storage maintenance, and turbine troubleshooting.
  4. Safety Expertise: Safety will remain paramount. Technicians must be proficient in fall protection, self-rescue, and evacuation procedures.
  5. Adaptability to Offshore Environments: The offshore wind sector is booming, and technicians will need training to handle the unique challenges posed by offshore operations, including harsh weather and remote locations.

A great example of this is that from next year, a number of large OEMs will be mandating the GWO Control of Hazardous Energies (CoHE) course for all their wind technicians. At STL USA, we believe this is the right appraoch, highlighting the importance of high quality electrical safety training and accompanying skills and competencies that this training gives wind techs. We run our GWO CoHE training courses on an on-demand basis, booking out weeks in advance, working wth our customers to ensure their workforce is best placed to meet the demands of the job and the objectives of their employer.

STL USA: Preparing Wind Technicians for the Future

In response to these growing demands, STL USA has emerged as a leader in wind technician training, offering a robust program of specialized courses designed to enhance skills, competency, and safety. With a commitment to preparing the workforce for the challenges of tomorrow, their courses are tailored to the real-world needs of wind technicians and aligned with industry standards.

New Courses for 2025

STL USA’s 2025 curriculum introduces several cutting-edge courses that address both current and emerging needs in the wind energy sector:

  1. Competent Person Equipment (PPE and Device Inspection): This course trains technicians to inspect and maintain personal protective equipment, ensuring compliance with safety standards and extending equipment lifespans.
  2. Competent Person Fall Protection: This training focuses on advanced fall protection techniques, enabling technicians to work confidently at great heights while mitigating risks.
  3. Climber Training: Designed for technicians who regularly climb turbine towers, this course emphasizes safe climbing techniques, physical conditioning, and equipment use.
  4. Evacuation & Self-Rescue Wind (Solo X/Other): Technicians learn self-rescue and evacuation procedures for emergency scenarios, such as turbine fires or structural failures.
  5. Evacuation & Advanced Rescue (Red Pro/Other): Building on basic rescue training, this course equips technicians with advanced skills for complex emergency situations, such as rescuing incapacitated colleagues.
  6. BOP Substation/PMT Switching: Focused on substation maintenance and switching operations, this course bridges the gap between turbine maintenance and broader grid management.
  7. BOP Substation with Practical: This hands-on course provides technicians with real-world experience in substation operations, offering a deeper understanding of high-voltage systems.
  8. BOP Substation Theory Only: A theoretical counterpart to the practical course, this training focuses on the principles of substation design, operation, and maintenance.
  9. PMT Switching: This specialized course trains technicians in high-voltage switching procedures, emphasizing safety and operational efficiency.

The Importance of Specialized Training

Specialized training is no longer optional in the wind energy sector. As the industry grows more complex, technicians must continuously update their skills to stay competitive and ensure safety. STL USA’s courses address this need by:

  • Improving Competency: Comprehensive training programs build the technical and problem-solving skills technicians need to excel.
  • Enhancing Safety: By focusing on fall protection, evacuation, and high-voltage systems, these courses empower technicians to work safely in challenging environments.
  • Supporting Career Growth: With OEMs demanding specialized expertise, technicians who complete advanced training are well-positioned for career advancement.
  • Meeting Industry Standards: STL USA’s courses align with international safety protocols, ensuring participants meet the requirements set by GWO and other governing bodies.
Conclusion

The role of a wind technician is more dynamic and demanding than ever before. As turbines grow in size and complexity and as wind farms integrate with broader energy systems, technicians must adapt to a rapidly evolving landscape. By 2025, OEMs will require their workforce to possess advanced technical skills, multidisciplinary expertise, and a strong commitment to safety.

Through its comprehensive training programs, including new courses for 2025, Safety Technology USA is playing a pivotal role in preparing technicians for these challenges. By focusing on skill-building, competency, and safety, Safety Technology ensures that wind technicians are equipped to meet the demands of the future, contributing to the growth and success of the renewable energy sector.

Interested in electrical safety training courses?

Click the button to get started

New Pad Mount Transformer

pad mount transformer

A new addition to the STL USA training facilities

Meet the new Pad Mounted Transformer

STL USA took delivery today of the latest addition to our technical and electrical safety site, a brand new pad mounted transformer. This fantastic piece of kit will drastically improve the range and scope of the electrical safety courses on the STL USA roster.

Courses that will use the pad mounted transformer include:

1. BOP Substation/PMT Switching: A New Offering for 2025

The Basic Balance of Plant (BOP) Substation/PMT Switching Training is designed to equip participants with the foundational knowledge and skills necessary to work safely in substation environments. This course emphasizes safety protocols, equipment familiarity, and the fundamental principles of medium and high-voltage systems. It also introduces key concepts such as ANSI and IEEE naming conventions, inspection practices, and switching order basics. While this training provides a solid foundation, workers must still receive task-specific approval from a qualified professional and employer validation before undertaking independent tasks.

Course Highlights
  • Safe substation access and equipment familiarization.
  • Principles of high and medium voltage protection.
  • Introduction to electrical schematics, including ANSI/IEEE standards.
  • Conducting basic substation inspections.
  • Switching order fundamentals.
  • Written assessments and hands-on exercises for switching orders.
  • Practical application: PMT switching, energy state verification, and personal grounding procedures.
  • Substation walk-throughs with authorized personnel.
  • Optional practical switching in the substation (per client request).
Why This Training Matters

BOP Substation/PMT Switching training is critical for electrical workers managing medium-to-high voltage systems. A simple error in switching procedures can have dire consequences, including injuries, asset damage, and prolonged downtime. Additionally, substations and transformers form the backbone of power distribution systems, essential for uninterrupted operations. By equipping workers with a deep understanding of substation and transformer functionality, this course ensures operational reliability, safety, and reduced risk of system failures. This training is more than a technical requirement—it’s a commitment to safeguarding personnel and assets.

Learn more about the course here

2. Control of Hazardous Energies (CoHE) Course: Essential for Wind Technicians

Managing hazardous energies is a critical skill for technicians working on machinery where stored or active energy poses a threat. The Control of Hazardous Energies (CoHE) course, although not currently a mandatory GWO certification, is increasingly recognized as indispensable for wind energy professionals. STL USA champions this training as essential for anyone working on turbines, especially up-tower technicians. Industry trends suggest that leading OEMs will soon include CoHE as a required qualification, emphasizing its growing importance.

Course Content
  1. Understanding Hazardous Energies: This module explains the types of energy (electrical, hydraulic, and mechanical) encountered in turbines and their potential risks.
  2. Lockout/Tagout (LOTO): A comprehensive guide to de-energizing and securing equipment before maintenance or inspection.
  3. Risk Assessments and Safe Practices: Participants learn to conduct risk evaluations, select appropriate PPE, and follow strict safety protocols to mitigate hazards.
Why It’s Crucial

Wind turbines are complex machines with numerous energy sources, from electrical circuits to hydraulic systems. Proper CoHE training empowers technicians to handle these high-risk environments confidently, preventing accidents and reducing downtime. Beyond routine safety measures, this course instills a culture of proactive risk management, demonstrating a commitment to safety that benefits both technicians and employers.

Bonus Insight

You can combine the GWO CoHE course with NFPA 70E training for a comprehensive approach to electrical and hazardous energy safety.

Learn more about the course here

3. Qualified Electrical Worker (QEW) Training Aligned with NFPA 70E Standards

As wind turbines grow larger and more powerful, the electrical risks for technicians increase significantly. The Qualified Electrical Worker (QEW) course, combined with NFPA 70E certification, is tailored to equip technicians with advanced electrical safety knowledge. This training addresses the unique challenges of working with electrical systems in wind turbines and emphasizes the safe handling of both energized and de-energized equipment.

Course Content
  1. Understanding NFPA 70E Standards: Participants learn the guidelines established by the National Fire Protection Association, including arc flash protection, shock hazard analysis, and appropriate PPE selection.
  2. Electrical Hazard Identification: Training focuses on recognizing electrical risks, assessing hazards, and implementing preventative measures.
  3. Safe Work Practices: Technicians gain practical knowledge of lockout/tagout procedures, maintaining safe approach distances, and adhering to best practices for working around electrical systems.
Why This Training Is Vital

Electricity remains one of the most significant hazards on wind farms, often leading to severe injuries or fatalities if mishandled. The QEW with NFPA 70E certification equips technicians to minimize these risks effectively. It not only ensures compliance with safety standards but also enhances employability by qualifying workers for advanced roles. Employers also benefit from reduced incident rates and a workforce skilled in maintaining safe operations in high-risk environments.

For wind technicians, this course represents a step toward greater competency, safety, and career advancement in the evolving wind energy sector.

Learn more about the course here

Interested in electrical safety training courses?

Click the button to get started

A typical day in the life of a wind technician

A day in the life of a wind technician in the USA

Wind energy is a cornerstone of the renewable energy revolution, a sector undergoing huge growth currently. With this growth, the demand for workers has rocketed, with programs such as STL USA’s WindStart – Get Into Wind supporting bringing new people into the field.  Wind technicians, often called “wind techs,” are the unsung heroes keeping the turbines spinning. Working high above the ground in remote locations, their job is as challenging as it is rewarding. Let’s take a look at a typical day for a wind technician on a U.S. wind farm, where technical expertise and an unwavering commitment to safety go hand in hand.

Starting the Day: Morning Safety Briefing

Before the sun rises over the rolling hills or open plains where wind farms are typically located, wind technicians arrive at the site headquarters. Their day begins with a team meeting and safety briefing, a critical component of their routine. This session includes a review of the day’s tasks, weather conditions, and any specific hazards. Safety is paramount in this line of work; the risks of high-altitude maintenance, electrical systems, and remote environments demand meticulous planning and strict adherence to protocols.

Technicians inspect their personal protective equipment (PPE) during this time, ensuring everything from their hard hats to their fall arrest systems is in peak condition. This equipment is their lifeline, protecting them from the inherent risks of working at heights of up to 300 feet.

Inspections and Maintenance: The Heart of the Job

After the briefing, the team heads out to the turbines. On most wind farms, these massive structures are spread across vast areas, so technicians typically use specialized utility vehicles to reach them.

Each turbine undergoes routine inspections to ensure it operates efficiently and safely. A single turbine can generate power for hundreds of homes, and downtime can impact the local power supply and the wind farm’s revenue. Technicians climb the towering structures, either using ladders built into the turbines or automated hoist systems, to inspect the mechanical components, electrical systems, and software that control the turbine.

Key maintenance tasks include:

  • Inspecting Blades: Cracks, erosion, or debris can reduce the efficiency of the blades. Technicians use binoculars or drones for initial assessments and, if necessary, perform hands-on repairs suspended by ropes or platforms.
  • Checking the Nacelle: This housing at the top of the turbine contains the gearbox, generator, and other essential components. Technicians ensure all systems are lubricated, properly aligned, and functioning as intended.
  • Electrical System Checks: The control systems that regulate turbine operations are complex. Technicians use diagnostic tools to identify faults or inefficiencies in these systems and recalibrate or replace parts as needed.
The Role of Weather

Weather plays a significant role in a wind technician’s day. Wind turbines are most active in windy conditions, but high winds, thunderstorms, or icy weather can make climbing hazardous. Technicians must be acutely aware of changing weather patterns, often consulting real-time forecasts to determine whether it’s safe to ascend a turbine. If conditions deteriorate, they may pivot to ground-level tasks, such as preparing parts for future repairs or performing data analysis.

Midday Break and Continuous Learning

After a busy morning, technicians regroup for a lunch break. This period also serves as a time to document their work, review turbine performance data, and plan for the rest of the day. Wind farms often rely on digital monitoring systems, and part of a wind technician’s job involves interpreting data to identify trends or anomalies that might indicate emerging issues.

The renewable energy industry evolves rapidly, and continuous learning is a core part of the job. Wind technicians frequently participate in training sessions to stay updated on new technologies, safety standards, and repair techniques.

Problem-Solving: Emergency Repairs

Not all tasks are planned. Occasionally, technicians respond to alarms signaling an issue with a turbine. Diagnosing and resolving these problems requires a mix of mechanical knowledge, electrical expertise, and creativity. For instance, a gearbox failure might demand a temporary fix until a replacement part arrives.

Emergencies underscore the importance of teamwork. Technicians work in pairs or groups, communicating constantly to ensure that no task is performed alone. This approach enhances safety and fosters a collaborative spirit on-site.

The Drive Home: Reflecting on a Job Well Done

By late afternoon, technicians return to the headquarters to debrief. They document their work, report any unresolved issues, and prepare for the next day. Maintaining wind turbines is physically demanding and mentally stimulating, and many technicians find a deep sense of satisfaction in their work. Knowing they contribute to clean energy production motivates them to face the job’s unique challenges.

Safety: The Backbone of the Profession

Throughout the day, safety remains the cornerstone of a wind technician’s work. From harnessing themselves securely during climbs to following strict lockout/tagout procedures when working on electrical systems, technicians are trained to minimize risk. A single misstep can have severe consequences, making vigilance essential.

Technicians undergo regular safety drills and certifications, ensuring they are always prepared for potential emergencies. This culture of safety extends beyond individual responsibility; it is woven into the very fabric of wind farm operations.

A word from up the tower?

We asked our training team, who all have years and years experience in the field as wind technicians, to share some of the things they’ve learned during their careers, as well as some of the things they wished they’d know when starting out.

  • “How critical electrical safety training is!”If I had a chance to start over, I would’ve focused on getting plenty of good quality electrical training under my belt. I wasn’t aware of what the most common electrical hazards are for wind technicians and having that knowledge and supporting skills early on would’ve been a huge bonusCody Ramos, Trainer
  • “Understanding schematics”I’d never had any previous sight of any kind of schematics before, it’s a real skill understanding them and being able to use them properly. Once I did, I felt I was able to take a huge leap forward in my competency as a wind technician and perform my job so much more effectivelyKeyon Demas, Trainer
  • “What are the parts of an actual wind turbine”I know it sounds super basic, but really knowing all the individual parts that make up a wind turbine, their names and functions, and how they all work together, that would’ve been great base knowledge to have starting outMarshall Miller, Training Manager
  • “How physically demanding it can be, and how much travel can be involved”I’ve had a great time seeing so many amazing places across the US and working with the most incredible people. Doing a job where you can be outside and challenge yourself mentally and physically is a brilliant experience, one I’ll cherish forever. But if you want to make a career out of working in the wind industry sector, it’s important to appreciate the implications of this and how you can develop your career as you move through life. Learning from those around us, people who have been there and done that in the real world, is invaluableBrandon McKelvain, Head of Training
Conclusion

A day in the life of a wind technician is a blend of technical skill, problem-solving, and physical endurance. It’s a career that demands resilience and a passion for renewable energy. Above all, it’s a role built on safety—a principle that ensures these dedicated professionals can continue their vital work, helping to power communities across the U.S. with clean, sustainable energy.

Considering starting your career as a wind tech?

Click the button to learn more about WindStart

Electrical safety for wind technicians – a training overview

Why electrical safety training is critical

STL USA advocates a bigger picture training solution

As the global push for renewable energy intensifies, the wind energy sector continues to expand rapidly. With this growth comes an increasing demand for highly skilled and safety-conscious wind technicians. Working in the wind energy industry is not only physically demanding but also inherently risky, with electrical hazards being among the most significant dangers faced by technicians. Electrical safety training is not just a regulatory requirement; it is a moral and practical imperative to ensure the well-being of workers and the efficiency of operations. Safety Technology USA has emerged as a leader in this critical domain, offering unparalleled electrical safety training courses designed to equip wind technicians with the knowledge and skills necessary to work safely and competently.

The Importance of Electrical Safety Training for Wind Technicians

Wind turbines are complex systems that rely heavily on electrical components to generate, distribute, and monitor energy production. Technicians often work on high-voltage systems in confined spaces and at considerable heights, increasing the likelihood of encountering electrical hazards. These hazards include arc flashes, electric shocks, and equipment malfunctions, all of which can result in severe injuries or fatalities if not managed properly.

Moreover, the dynamic and remote nature of wind farms presents unique challenges. Emergency response teams may not be readily available in remote areas, making it critical for technicians to have the skills and confidence to respond to electrical incidents effectively. Proper training not only mitigates the risks of accidents but also fosters a culture of safety, where technicians are empowered to identify and address potential hazards proactively.

Electrical Safety Courses Offered by Safety Technology USA

Safety Technology USA provides a range of electrical safety courses designed specifically for wind technicians, ensuring they are equipped with the necessary skills to operate safely and competently. These courses cater to varying levels of expertise, from entry-level technicians to experienced professionals seeking advanced training. Below are the key offerings:

1. High-Voltage Electrical Safety Awareness

This foundational course introduces technicians to the principles of high-voltage systems, common hazards, and essential safety practices. Participants learn about voltage thresholds, proper use of personal protective equipment (PPE), and techniques for safely working with energized and de-energized systems.

2. Lockout/Tagout (LOTO) Training

Focused on the importance of energy isolation, this course covers the correct implementation of LOTO procedures. Technicians gain hands-on experience in identifying energy sources, applying locks and tags, and verifying energy isolation to prevent accidental equipment activation during maintenance.

3. Arc Flash Safety and PPE Use

This course emphasizes understanding the dangers of arc flashes and how to mitigate these risks. Participants are trained in recognizing arc flash hazards, conducting risk assessments, and selecting and using appropriate PPE to minimize injury in case of an incident.

4. Advanced Troubleshooting and Diagnostics

Designed for experienced technicians, this course enhances problem-solving skills by teaching advanced troubleshooting techniques. It covers systematic approaches to identifying and resolving electrical faults in wind turbine systems.

5. Emergency Response Training

This course prepares technicians for electrical emergencies, teaching safe and efficient response protocols, first aid, and CPR. It builds confidence in handling incidents in remote wind farm locations.

Safety Technology USA’s diverse course offerings ensure that every technician is equipped to meet the demands of the wind energy sector while prioritizing safety and operational excellence.

Why Choose Safety Technology USA?

While numerous organizations offer electrical safety training, Safety Technology USA stands out as a pioneer in delivering industry-leading programs tailored specifically to the needs of wind technicians. Our courses go beyond meeting standardized requirements; they are designed to produce well-rounded, competent, and safer professionals who excel in their roles. Here’s why Safety Technology USA is the best choice for wind technicians seeking electrical safety training:

1. Comprehensive Curriculum Covering Industry Standards and Beyond

Safety Technology USA’s training courses are meticulously developed to align with global safety standards such as NFPA 70E, OSHA regulations, and IEC guidelines. These programs cover essential topics, including:

  • High-voltage safety procedures: Ensuring technicians can safely handle and maintain electrical systems.
  • Lockout/Tagout (LOTO) protocols: Teaching methods to isolate energy sources to prevent accidental equipment activation.
  • Arc flash awareness and prevention: Educating technicians on the dangers of arc flashes and how to mitigate these risks through proper PPE and procedures.
  • Electrical troubleshooting: Enhancing problem-solving skills to diagnose and resolve electrical issues effectively.

By covering both theoretical knowledge and hands-on practical skills, Safety Technology USA ensures technicians are prepared for real-world challenges.

2. Hands-On Training in Realistic Simulated Environments

A standout feature of Safety Technology USA’s programs is their focus on experiential learning. Training facilities are equipped with state-of-the-art simulators and real-world scenarios, allowing participants to practice handling electrical equipment, troubleshooting faults, and responding to emergencies. This hands-on approach bridges the gap between theoretical instruction and practical application, ensuring technicians are fully prepared to work safely and efficiently in the field.

3. Customized Training Solutions

Every wind farm and company has unique operational requirements, and Safety Technology USA recognizes this. We offer customized training solutions tailored to specific equipment, environments, and organizational needs. This flexibility ensures that technicians are not only meeting general safety standards but are also equipped to handle the specific challenges they will encounter in their roles.

4. Focus on Developing Competence and Confidence

Beyond compliance, Safety Technology USA prioritizes developing technicians who are not just safe but also confident and competent in their work. The training emphasizes critical thinking, hazard identification, and decision-making skills, enabling technicians to respond effectively to unexpected situations. This holistic approach reduces accidents, downtime, and costly repairs, ultimately benefiting both technicians and employers.

5. Experienced Instructors with Industry Expertise

Safety Technology USA’s instructors bring years of practical experience in wind energy and electrical safety, offering invaluable insights and mentorship. Their expertise ensures that participants receive up-to-date training informed by the latest industry advancements and best practices.

The Benefits of Investing in Quality Training

The return on investment in comprehensive electrical safety training is undeniable. For wind technicians, this training significantly reduces the risk of injury and fosters career growth by enhancing their skill sets. For employers, it leads to improved operational efficiency, reduced downtime, and compliance with regulatory standards. Furthermore, a strong safety record enhances a company’s reputation, attracting skilled professionals and ensuring long-term success in the competitive renewable energy market.

Conclusion

As the wind energy industry grows, so does the need for skilled and safety-conscious wind technicians. Electrical safety training is the foundation for creating a safer, more competent workforce capable of navigating the complexities of this dynamic sector. Safety Technology USA has set the benchmark for excellence in this field, offering courses that not only meet but exceed industry standards. By combining comprehensive content, hands-on learning, and a commitment to developing well-rounded professionals, Safety Technology USA empowers technicians to work safely and confidently in one of the world’s most critical industries.

Investing in top-tier electrical safety training isn’t just a choice—it’s a necessity for ensuring the sustainability and success of wind energy operations.

Interested in our training courses?

Click the button to learn more

Tailored courses and programs from STL USA

Tailored courses and programs from STL USA

Why tailor courses and programs to your company's specific needs?

The last few years have seen widespread adoption of various standards and generic training, particularly for safety. This is great as it gives technicians a baseline of skills and knowledge, but these courses are, by definition, generic. This means employers must fill in the specific gaps relevant to their internal systems, processes, and expectations. This is where custom courses have an obvious role to play, ensuring technicians not only understand “our” way of doing things but also have clear development pathways to become better. Custom training solutions are a strong asset for employers, differentiating themselves from the competition around skills and quality as opposed to certification that simply allows people to do the job. In short, it transitions training from a requirement (or simply a cost) to an asset.

As the industry in North America grows and matures, there will be obvious winners and losers. At STL USA we believe those who excel operationally through the quality of their workforce will be on the right side of history!

The importance of custom training

Building tailored training programs for wind technicians is vital for ensuring safety, building skills, and fostering competency in this specialized field. Wind energy is a rapidly growing industry, with technicians often working in high-risk environments, such as at great heights and in harsh weather conditions. Customized training addresses the specific challenges technicians face, equipping them with the knowledge and practical skills required to perform safely and efficiently.

For businesses and employers, tailored training offers significant advantages. By focusing on the precise needs of their workforce, companies can ensure that employees are better prepared for real-world scenarios. This reduces the likelihood of accidents, which not only safeguards workers but also minimizes downtime and associated costs. A well-trained technician is less likely to make mistakes, leading to more effective maintenance and quicker issue resolution.

Cost-saving is another critical benefit. While off-the-shelf training programs may seem economical initially, they often lack relevance, resulting in knowledge gaps that lead to errors and inefficiencies. Tailored programs, though potentially higher in upfront costs, deliver long-term savings by reducing turnover, improving retention, and ensuring technicians are productive from day one.

Additionally, tailored training fosters a highly skilled workforce, which translates into enhanced operational efficiency. More competent employees complete tasks faster and with greater accuracy, boosting the overall profitability of the business. Investing in customized training is, therefore, a strategic move that not only improves safety and skills but also drives long-term business success.

Partnering with an external training provider to develop a bespoke training solution offers businesses a more strategic and effective approach than relying on multiple providers for generic safety courses. External partners specialize in tailoring programs to the unique needs of a business, ensuring that training aligns with specific operational challenges, industry standards, and employee skill gaps. This targeted approach leads to more relevant, comprehensive, and impactful training.

One of the key advantages of working with an external partner is consistency. A single, customized program ensures that all employees are trained to the same standard and on the same methodologies, reducing variability in skills and practices. This unity fosters a safer working environment and enhances team cohesion, as everyone operates with a shared understanding of protocols and expectations.

Moreover, an external training partner saves businesses time and effort. Managing relationships with multiple training providers for various generic courses can be complex and time-consuming. A dedicated partner streamlines this process, acting as a one-stop shop for all training needs, from curriculum development to delivery and assessment.

Cost efficiency is another benefit. While investing in a bespoke solution might seem expensive initially, it eliminates the hidden costs of inefficiencies, gaps in training, and the need for repetitive courses to fill knowledge deficits. It also ensures that training is continually updated to reflect technological advancements and regulatory changes.

Ultimately, an external training partner delivers a more integrated, effective, and business-aligned solution. This approach enhances safety, boosts employee performance, and drives long-term business growth.

How does it work in practice?

STL USA works alongside in-house training, safety, and field leadership to build training solutions that meet the organisation’s exact needs. Training solutions allow the organisation to create clear pathways to operational excellence, closing the gap between workforce capabilities and the organisation’s needs.

Solutions incorporate:

  • Technician and training resource assessments
    • Giving you a clear picture of your capabilities 
  • Course development
    • Bespoke courses built specifically around your organisation’s systems and processes that meet national standards 
  • Program development
    • Creating learning and development pathways for individual technicians or groups of technicians at different experience levels (beginner>advanced)
  • Course delivery and delivery support
    • Training roll-out at your facilities or STL USA training center, either delivered 100% by STL USA or in partnership with in-house resources
  • Feedback and continual improvement
    • Reporting and analysis of testing and ongoing assessments as a test, learn and refine approach to course delivery

Training incorporates industry competency frameworks and applicable global and national standards.

In all cases an assessment is performed on the technician workforce to ascertain their competency levels and help define the right program to build their skills. Not only does this help to reduce costs it also creates a clear picture of what the team can, and most importantly can’t do.

An example of a custom training project

Safety Technology USA has successfully partnered with Pattern Energy to develop a bespoke training solution tailored to the company’s operational needs and safety requirements. Pattern Energy, a leading renewable energy company, sought a training partner capable of delivering specialized, high-quality programs to prepare its wind technicians for the industry’s challenges. Safety Technology USA emerged as the ideal choice due to its extensive expertise, proven track record, and commitment to excellence.

Safety Technology USA worked closely with Pattern Energy to understand their specific goals, operational challenges, and workforce requirements. Through in-depth consultation and analysis, they designed a training program that aligned perfectly with Pattern Energy’s safety protocols, regulatory compliance needs, and focus on technician competency. The curriculum included custom modules addressing high-risk scenarios unique to wind energy, advanced rescue techniques, and equipment-specific procedures, ensuring technicians were fully prepared for the demands of their roles.

Pattern Energy selected Safety Technology USA for its unmatched industry insight and ability to deliver practical, hands-on training tailored to its workforce. Safety Technology USA’s reputation for integrity and dedication to client success further solidified the partnership. The result was a robust training solution that enhanced technician safety and skills and contributed to operational efficiency and long-term profitability for Pattern Energy.

Read the case study HERE.

Interested in our training solutions?

Click the button to learn more

What we do – STL USA services and solutions

STL USA services and solutions

Building a bright future for wind.

Most companies know STL USA as a provider of scheduled training courses for wind technicians, primarily GWO courses. We do a lot, and we are by no means stopping!

However, that’s just the tip of the iceberg and we thought we’d take some time in our latest blog to look at all the services and solutions STL USA provides.

STL USA is a full-service training provider for wind technicians with a broad range of services and solutions for companies in wind looking to upskill their workforce. In practice, this means we train people from their first day in wind to intermediate/advanced technicians with years of service under their belts. We like to think of STL USA as a resource that wind companies can use to improve themselves. Working with STL USA is about focusing on outcomes, and improving operational effectiveness and capabilities, which leads directly to better uptime, more jobs won, and more jobs retained. 

In a competitive market, a highly competent workforce wins.

Training, wind tech education, in fact, everything at STL USA is focused on the technician. we exist to help them be better through skills, knowledge and practice. Whether that’s equipping them with vital safety skills and knowledge or developing their competencies because we know safer, more competent technicians are good for everyone.

Overview of services and solutions

Scheduled Courses

Usually, at least one course runs every week of the year. These are the most in-demand wind technician courses, primarily the certification that all field techs need to be allowed to do their job. Every week, we have a GWO Basic Safety, Basic Technical, Advanced Rescue, Slinger Signaller and a Qualified Electrical Worker to NFPA 70E Low and High Voltage course with the option to double and sometimes triple the available seats. We think it’s important to have this availability, particularly for certification that can stop a tech from working. We also never, and we mean never, cancel a course due to low numbers.

On-Demand Courses

With nearly 80 course options to choose from, ranging through certification, electrical safety, skills, and competency, we have virtually everything a wind tech and their employer would ever need. We run our on-demand courses based on a minimum of 4 attendees. Examples would be courses like GWO Crane & Hoist, CoHE, Confined Space Awareness and Competent Person Courses. It’s a simple process to organise one of these as we have over 20,000 square feet of training facilities, six classrooms, a dedicated technical workshop and three turbine mock-ups alongside one of the most experienced teams of instructors in the industry with a combined 60+ years of hands-on field experience.

Onsite Training

Onsite training is incredibly important to STL USA. we recognise how important convenience and cost savings are for our customers. Onsite training focusses on safety and rescue. The core courses we offer onsite are GWO Basic Safety and Refreshers, Advanced rescue and Refreshers, Qualified Electrical Worker to NFPA 70E Low and High Voltage and our new BOP Substation and PMT Switching courses. We also offer rescue plan development and EAP action plan evaluation and reporting.

Consistent with the theme of convenience and cost-saving the way we deliver and blend courses onsite results in fewer training days and reduced overheads. More info here.

Online Blended GWO Courses 

If cost saving is your number one priority blended courses are the format for you. Available across the whole GWO course portfolio, blended courses give you the option to take the theory parts of a GWO course online, simply visiting the training centre (or onsite) for your practical sessions.

In virtually all courses, that means cutting down the face-to-face time by roughly one-half. That’s a huge reduction in overheads.

Consulting and tailored solutions (Course and Program creation)

Many of STL USA’s customers are looking for something more when it comes to training and educating their technicians. They recognise that putting their people on the pathway to operational excellence is a smart investment in their organisations. We work extensively with these companies who have a clear idea of outcomes and need our support and expertise to help them get there. Solutions fall into two areas:

  • Course creation and delivery. Bespoke course development based on customer requirements incorporating applicable standards, internal processes and systems with a clear understanding of learning objectives and technician skill profiles.
  • Program development. Development of learning pathways for individuals and groups of technicians. These services include workforce assessments, skills gap analysis, learning pathway development and training delivery.
Training set-up consultancy

We help in-house teams and education establishments implement training programs, develop facilities and train their instructors. This is something we have done since day one through our partnership with Texas State Technical College, larger wind companies, ISP’s and more. Our team were the first to offer the train the trainer GWO IQT program in the USA, our people have delivered thousands of training courses and we have a simple implementation process that we follow.

These services break down into two key areas:

  • Licensing of course content and train the trainer 
  • Consulting services around facilities and back office set-up

 

Hiring/Training – WindStart (New for 2024)

The biggest challenge we have in wind is attracting talented people who will fuel the growth potential over the next 10 years. With this in mind, STL USA has taken the bull by the horns and created a program that is designed to be a simple, easy entry point to the industry for new hires whilst offering employers the chance to recruit trained and vetted people looking to make wind their career. Learn more about WindStart here

Long-term training and Apprenticeships (New for 2024)

Long-term training and apprenticeships are increasingly in demand from employers looking to secure funding or meet project requirements. The STL USA solution includes all external training requirements of the apprenticeship program plus certification in GWO and electrical safety. The apprentice module allows employers to simply bolt this onto a training program without the need for long-winded applications and expense. Resulting in a fully compliant Department of Labor program.

Talk to us about apprenticeships here.

 

Interested in our combined training provisions?

Click the button to learn more