2025 wind tech training requirements

The Evolving Role of Wind Technicians: Implications and considerations for 2025

The wind energy sector has experienced remarkable growth in recent years, driven by global efforts to transition to renewable energy. As one of the fastest-growing sources of energy, wind power plays a critical role in achieving carbon neutrality. Alongside this growth, the role of wind technicians—those responsible for maintaining, repairing, and optimizing wind turbines—has transformed dramatically.

Technological advancements and increasing turbine complexity have fundamentally reshaped the requirements of the role. Looking ahead to 2025, original equipment manufacturers (OEMs) are setting high expectations for their workforce, demanding advanced skills, multidisciplinary expertise, and a commitment to safety. Recognizing these needs, STL USA has launched an expanded program of specialized training courses aimed at building skills and competency among wind technicians, ensuring they are prepared for the industry’s evolving demands.

The Shifting Role of Wind Technicians

Technological Evolution in Wind Turbines

Over the past decade, wind turbines have become larger, smarter, and more efficient. Offshore turbines now reach staggering heights, with blade spans exceeding 100 meters and individual turbines capable of producing over 15 MW of power. These advancements have introduced new challenges for technicians, who must work with increasingly sophisticated systems.

Modern turbines are equipped with advanced sensors, real-time monitoring tools, and AI-driven analytics. These technologies optimize turbine performance but require wind technicians to adopt new skill sets. Proficiency in data analysis, remote diagnostics, and control system troubleshooting has become just as important as traditional mechanical repair skills.

Integration with Broader Energy Systems

Wind farms are no longer isolated power generators. They are increasingly integrated with battery storage systems, substations, and advanced grid management tools. This evolution has expanded the scope of a wind technician’s work to include tasks like managing energy storage systems, performing substation maintenance, and understanding grid interconnection processes.

Emphasis on Safety and Efficiency

As turbines grow taller and more powerful, safety risks have also increased. Wind technicians work in extreme environments—whether climbing 100-meter towers, operating offshore, or navigating high-voltage systems. This makes safety training a critical aspect of the role. Beyond ensuring personal safety, technicians must also focus on efficiency, minimizing downtime for turbines to optimize energy output.

OEM Expectations for 2025

OEMs are rapidly adapting their workforce expectations to meet industry advancements. In 2025, they will require wind technicians to possess:

  1. Advanced Technical Skills: OEMs are prioritizing expertise in electrical systems, data-driven diagnostics, and software management, in addition to traditional mechanical skills.
  2. Specialized Training: As turbines and supporting systems grow more complex, OEMs expect technicians to complete specialized training programs tailored to their roles.
  3. Multidisciplinary Competency: Wind technicians must adapt to diverse tasks, including substation operations, energy storage maintenance, and turbine troubleshooting.
  4. Safety Expertise: Safety will remain paramount. Technicians must be proficient in fall protection, self-rescue, and evacuation procedures.
  5. Adaptability to Offshore Environments: The offshore wind sector is booming, and technicians will need training to handle the unique challenges posed by offshore operations, including harsh weather and remote locations.

A great example of this is that from next year, a number of large OEMs will be mandating the GWO Control of Hazardous Energies (CoHE) course for all their wind technicians. At STL USA, we believe this is the right appraoch, highlighting the importance of high quality electrical safety training and accompanying skills and competencies that this training gives wind techs. We run our GWO CoHE training courses on an on-demand basis, booking out weeks in advance, working wth our customers to ensure their workforce is best placed to meet the demands of the job and the objectives of their employer.

STL USA: Preparing Wind Technicians for the Future

In response to these growing demands, STL USA has emerged as a leader in wind technician training, offering a robust program of specialized courses designed to enhance skills, competency, and safety. With a commitment to preparing the workforce for the challenges of tomorrow, their courses are tailored to the real-world needs of wind technicians and aligned with industry standards.

New Courses for 2025

STL USA’s 2025 curriculum introduces several cutting-edge courses that address both current and emerging needs in the wind energy sector:

  1. Competent Person Equipment (PPE and Device Inspection): This course trains technicians to inspect and maintain personal protective equipment, ensuring compliance with safety standards and extending equipment lifespans.
  2. Competent Person Fall Protection: This training focuses on advanced fall protection techniques, enabling technicians to work confidently at great heights while mitigating risks.
  3. Climber Training: Designed for technicians who regularly climb turbine towers, this course emphasizes safe climbing techniques, physical conditioning, and equipment use.
  4. Evacuation & Self-Rescue Wind (Solo X/Other): Technicians learn self-rescue and evacuation procedures for emergency scenarios, such as turbine fires or structural failures.
  5. Evacuation & Advanced Rescue (Red Pro/Other): Building on basic rescue training, this course equips technicians with advanced skills for complex emergency situations, such as rescuing incapacitated colleagues.
  6. BOP Substation/PMT Switching: Focused on substation maintenance and switching operations, this course bridges the gap between turbine maintenance and broader grid management.
  7. BOP Substation with Practical: This hands-on course provides technicians with real-world experience in substation operations, offering a deeper understanding of high-voltage systems.
  8. BOP Substation Theory Only: A theoretical counterpart to the practical course, this training focuses on the principles of substation design, operation, and maintenance.
  9. PMT Switching: This specialized course trains technicians in high-voltage switching procedures, emphasizing safety and operational efficiency.

The Importance of Specialized Training

Specialized training is no longer optional in the wind energy sector. As the industry grows more complex, technicians must continuously update their skills to stay competitive and ensure safety. STL USA’s courses address this need by:

  • Improving Competency: Comprehensive training programs build the technical and problem-solving skills technicians need to excel.
  • Enhancing Safety: By focusing on fall protection, evacuation, and high-voltage systems, these courses empower technicians to work safely in challenging environments.
  • Supporting Career Growth: With OEMs demanding specialized expertise, technicians who complete advanced training are well-positioned for career advancement.
  • Meeting Industry Standards: STL USA’s courses align with international safety protocols, ensuring participants meet the requirements set by GWO and other governing bodies.
Conclusion

The role of a wind technician is more dynamic and demanding than ever before. As turbines grow in size and complexity and as wind farms integrate with broader energy systems, technicians must adapt to a rapidly evolving landscape. By 2025, OEMs will require their workforce to possess advanced technical skills, multidisciplinary expertise, and a strong commitment to safety.

Through its comprehensive training programs, including new courses for 2025, Safety Technology USA is playing a pivotal role in preparing technicians for these challenges. By focusing on skill-building, competency, and safety, Safety Technology ensures that wind technicians are equipped to meet the demands of the future, contributing to the growth and success of the renewable energy sector.

Interested in electrical safety training courses?

Click the button to get started

New Pad Mount Transformer

pad mount transformer

A new addition to the STL USA training facilities

Meet the new Pad Mounted Transformer

STL USA took delivery today of the latest addition to our technical and electrical safety site, a brand new pad mounted transformer. This fantastic piece of kit will drastically improve the range and scope of the electrical safety courses on the STL USA roster.

Courses that will use the pad mounted transformer include:

1. BOP Substation/PMT Switching: A New Offering for 2025

The Basic Balance of Plant (BOP) Substation/PMT Switching Training is designed to equip participants with the foundational knowledge and skills necessary to work safely in substation environments. This course emphasizes safety protocols, equipment familiarity, and the fundamental principles of medium and high-voltage systems. It also introduces key concepts such as ANSI and IEEE naming conventions, inspection practices, and switching order basics. While this training provides a solid foundation, workers must still receive task-specific approval from a qualified professional and employer validation before undertaking independent tasks.

Course Highlights
  • Safe substation access and equipment familiarization.
  • Principles of high and medium voltage protection.
  • Introduction to electrical schematics, including ANSI/IEEE standards.
  • Conducting basic substation inspections.
  • Switching order fundamentals.
  • Written assessments and hands-on exercises for switching orders.
  • Practical application: PMT switching, energy state verification, and personal grounding procedures.
  • Substation walk-throughs with authorized personnel.
  • Optional practical switching in the substation (per client request).
Why This Training Matters

BOP Substation/PMT Switching training is critical for electrical workers managing medium-to-high voltage systems. A simple error in switching procedures can have dire consequences, including injuries, asset damage, and prolonged downtime. Additionally, substations and transformers form the backbone of power distribution systems, essential for uninterrupted operations. By equipping workers with a deep understanding of substation and transformer functionality, this course ensures operational reliability, safety, and reduced risk of system failures. This training is more than a technical requirement—it’s a commitment to safeguarding personnel and assets.

Learn more about the course here

2. Control of Hazardous Energies (CoHE) Course: Essential for Wind Technicians

Managing hazardous energies is a critical skill for technicians working on machinery where stored or active energy poses a threat. The Control of Hazardous Energies (CoHE) course, although not currently a mandatory GWO certification, is increasingly recognized as indispensable for wind energy professionals. STL USA champions this training as essential for anyone working on turbines, especially up-tower technicians. Industry trends suggest that leading OEMs will soon include CoHE as a required qualification, emphasizing its growing importance.

Course Content
  1. Understanding Hazardous Energies: This module explains the types of energy (electrical, hydraulic, and mechanical) encountered in turbines and their potential risks.
  2. Lockout/Tagout (LOTO): A comprehensive guide to de-energizing and securing equipment before maintenance or inspection.
  3. Risk Assessments and Safe Practices: Participants learn to conduct risk evaluations, select appropriate PPE, and follow strict safety protocols to mitigate hazards.
Why It’s Crucial

Wind turbines are complex machines with numerous energy sources, from electrical circuits to hydraulic systems. Proper CoHE training empowers technicians to handle these high-risk environments confidently, preventing accidents and reducing downtime. Beyond routine safety measures, this course instills a culture of proactive risk management, demonstrating a commitment to safety that benefits both technicians and employers.

Bonus Insight

You can combine the GWO CoHE course with NFPA 70E training for a comprehensive approach to electrical and hazardous energy safety.

Learn more about the course here

3. Qualified Electrical Worker (QEW) Training Aligned with NFPA 70E Standards

As wind turbines grow larger and more powerful, the electrical risks for technicians increase significantly. The Qualified Electrical Worker (QEW) course, combined with NFPA 70E certification, is tailored to equip technicians with advanced electrical safety knowledge. This training addresses the unique challenges of working with electrical systems in wind turbines and emphasizes the safe handling of both energized and de-energized equipment.

Course Content
  1. Understanding NFPA 70E Standards: Participants learn the guidelines established by the National Fire Protection Association, including arc flash protection, shock hazard analysis, and appropriate PPE selection.
  2. Electrical Hazard Identification: Training focuses on recognizing electrical risks, assessing hazards, and implementing preventative measures.
  3. Safe Work Practices: Technicians gain practical knowledge of lockout/tagout procedures, maintaining safe approach distances, and adhering to best practices for working around electrical systems.
Why This Training Is Vital

Electricity remains one of the most significant hazards on wind farms, often leading to severe injuries or fatalities if mishandled. The QEW with NFPA 70E certification equips technicians to minimize these risks effectively. It not only ensures compliance with safety standards but also enhances employability by qualifying workers for advanced roles. Employers also benefit from reduced incident rates and a workforce skilled in maintaining safe operations in high-risk environments.

For wind technicians, this course represents a step toward greater competency, safety, and career advancement in the evolving wind energy sector.

Learn more about the course here

Interested in electrical safety training courses?

Click the button to get started

Electrical safety for wind technicians – a training overview

Why electrical safety training is critical

STL USA advocates a bigger picture training solution

As the global push for renewable energy intensifies, the wind energy sector continues to expand rapidly. With this growth comes an increasing demand for highly skilled and safety-conscious wind technicians. Working in the wind energy industry is not only physically demanding but also inherently risky, with electrical hazards being among the most significant dangers faced by technicians. Electrical safety training is not just a regulatory requirement; it is a moral and practical imperative to ensure the well-being of workers and the efficiency of operations. Safety Technology USA has emerged as a leader in this critical domain, offering unparalleled electrical safety training courses designed to equip wind technicians with the knowledge and skills necessary to work safely and competently.

The Importance of Electrical Safety Training for Wind Technicians

Wind turbines are complex systems that rely heavily on electrical components to generate, distribute, and monitor energy production. Technicians often work on high-voltage systems in confined spaces and at considerable heights, increasing the likelihood of encountering electrical hazards. These hazards include arc flashes, electric shocks, and equipment malfunctions, all of which can result in severe injuries or fatalities if not managed properly.

Moreover, the dynamic and remote nature of wind farms presents unique challenges. Emergency response teams may not be readily available in remote areas, making it critical for technicians to have the skills and confidence to respond to electrical incidents effectively. Proper training not only mitigates the risks of accidents but also fosters a culture of safety, where technicians are empowered to identify and address potential hazards proactively.

Electrical Safety Courses Offered by Safety Technology USA

Safety Technology USA provides a range of electrical safety courses designed specifically for wind technicians, ensuring they are equipped with the necessary skills to operate safely and competently. These courses cater to varying levels of expertise, from entry-level technicians to experienced professionals seeking advanced training. Below are the key offerings:

1. High-Voltage Electrical Safety Awareness

This foundational course introduces technicians to the principles of high-voltage systems, common hazards, and essential safety practices. Participants learn about voltage thresholds, proper use of personal protective equipment (PPE), and techniques for safely working with energized and de-energized systems.

2. Lockout/Tagout (LOTO) Training

Focused on the importance of energy isolation, this course covers the correct implementation of LOTO procedures. Technicians gain hands-on experience in identifying energy sources, applying locks and tags, and verifying energy isolation to prevent accidental equipment activation during maintenance.

3. Arc Flash Safety and PPE Use

This course emphasizes understanding the dangers of arc flashes and how to mitigate these risks. Participants are trained in recognizing arc flash hazards, conducting risk assessments, and selecting and using appropriate PPE to minimize injury in case of an incident.

4. Advanced Troubleshooting and Diagnostics

Designed for experienced technicians, this course enhances problem-solving skills by teaching advanced troubleshooting techniques. It covers systematic approaches to identifying and resolving electrical faults in wind turbine systems.

5. Emergency Response Training

This course prepares technicians for electrical emergencies, teaching safe and efficient response protocols, first aid, and CPR. It builds confidence in handling incidents in remote wind farm locations.

Safety Technology USA’s diverse course offerings ensure that every technician is equipped to meet the demands of the wind energy sector while prioritizing safety and operational excellence.

Why Choose Safety Technology USA?

While numerous organizations offer electrical safety training, Safety Technology USA stands out as a pioneer in delivering industry-leading programs tailored specifically to the needs of wind technicians. Our courses go beyond meeting standardized requirements; they are designed to produce well-rounded, competent, and safer professionals who excel in their roles. Here’s why Safety Technology USA is the best choice for wind technicians seeking electrical safety training:

1. Comprehensive Curriculum Covering Industry Standards and Beyond

Safety Technology USA’s training courses are meticulously developed to align with global safety standards such as NFPA 70E, OSHA regulations, and IEC guidelines. These programs cover essential topics, including:

  • High-voltage safety procedures: Ensuring technicians can safely handle and maintain electrical systems.
  • Lockout/Tagout (LOTO) protocols: Teaching methods to isolate energy sources to prevent accidental equipment activation.
  • Arc flash awareness and prevention: Educating technicians on the dangers of arc flashes and how to mitigate these risks through proper PPE and procedures.
  • Electrical troubleshooting: Enhancing problem-solving skills to diagnose and resolve electrical issues effectively.

By covering both theoretical knowledge and hands-on practical skills, Safety Technology USA ensures technicians are prepared for real-world challenges.

2. Hands-On Training in Realistic Simulated Environments

A standout feature of Safety Technology USA’s programs is their focus on experiential learning. Training facilities are equipped with state-of-the-art simulators and real-world scenarios, allowing participants to practice handling electrical equipment, troubleshooting faults, and responding to emergencies. This hands-on approach bridges the gap between theoretical instruction and practical application, ensuring technicians are fully prepared to work safely and efficiently in the field.

3. Customized Training Solutions

Every wind farm and company has unique operational requirements, and Safety Technology USA recognizes this. We offer customized training solutions tailored to specific equipment, environments, and organizational needs. This flexibility ensures that technicians are not only meeting general safety standards but are also equipped to handle the specific challenges they will encounter in their roles.

4. Focus on Developing Competence and Confidence

Beyond compliance, Safety Technology USA prioritizes developing technicians who are not just safe but also confident and competent in their work. The training emphasizes critical thinking, hazard identification, and decision-making skills, enabling technicians to respond effectively to unexpected situations. This holistic approach reduces accidents, downtime, and costly repairs, ultimately benefiting both technicians and employers.

5. Experienced Instructors with Industry Expertise

Safety Technology USA’s instructors bring years of practical experience in wind energy and electrical safety, offering invaluable insights and mentorship. Their expertise ensures that participants receive up-to-date training informed by the latest industry advancements and best practices.

The Benefits of Investing in Quality Training

The return on investment in comprehensive electrical safety training is undeniable. For wind technicians, this training significantly reduces the risk of injury and fosters career growth by enhancing their skill sets. For employers, it leads to improved operational efficiency, reduced downtime, and compliance with regulatory standards. Furthermore, a strong safety record enhances a company’s reputation, attracting skilled professionals and ensuring long-term success in the competitive renewable energy market.

Conclusion

As the wind energy industry grows, so does the need for skilled and safety-conscious wind technicians. Electrical safety training is the foundation for creating a safer, more competent workforce capable of navigating the complexities of this dynamic sector. Safety Technology USA has set the benchmark for excellence in this field, offering courses that not only meet but exceed industry standards. By combining comprehensive content, hands-on learning, and a commitment to developing well-rounded professionals, Safety Technology USA empowers technicians to work safely and confidently in one of the world’s most critical industries.

Investing in top-tier electrical safety training isn’t just a choice—it’s a necessity for ensuring the sustainability and success of wind energy operations.

Interested in our training courses?

Click the button to learn more

Tailored courses and programs from STL USA

Tailored courses and programs from STL USA

Why tailor courses and programs to your company's specific needs?

The last few years have seen widespread adoption of various standards and generic training, particularly for safety. This is great as it gives technicians a baseline of skills and knowledge, but these courses are, by definition, generic. This means employers must fill in the specific gaps relevant to their internal systems, processes, and expectations. This is where custom courses have an obvious role to play, ensuring technicians not only understand “our” way of doing things but also have clear development pathways to become better. Custom training solutions are a strong asset for employers, differentiating themselves from the competition around skills and quality as opposed to certification that simply allows people to do the job. In short, it transitions training from a requirement (or simply a cost) to an asset.

As the industry in North America grows and matures, there will be obvious winners and losers. At STL USA we believe those who excel operationally through the quality of their workforce will be on the right side of history!

The importance of custom training

Building tailored training programs for wind technicians is vital for ensuring safety, building skills, and fostering competency in this specialized field. Wind energy is a rapidly growing industry, with technicians often working in high-risk environments, such as at great heights and in harsh weather conditions. Customized training addresses the specific challenges technicians face, equipping them with the knowledge and practical skills required to perform safely and efficiently.

For businesses and employers, tailored training offers significant advantages. By focusing on the precise needs of their workforce, companies can ensure that employees are better prepared for real-world scenarios. This reduces the likelihood of accidents, which not only safeguards workers but also minimizes downtime and associated costs. A well-trained technician is less likely to make mistakes, leading to more effective maintenance and quicker issue resolution.

Cost-saving is another critical benefit. While off-the-shelf training programs may seem economical initially, they often lack relevance, resulting in knowledge gaps that lead to errors and inefficiencies. Tailored programs, though potentially higher in upfront costs, deliver long-term savings by reducing turnover, improving retention, and ensuring technicians are productive from day one.

Additionally, tailored training fosters a highly skilled workforce, which translates into enhanced operational efficiency. More competent employees complete tasks faster and with greater accuracy, boosting the overall profitability of the business. Investing in customized training is, therefore, a strategic move that not only improves safety and skills but also drives long-term business success.

Partnering with an external training provider to develop a bespoke training solution offers businesses a more strategic and effective approach than relying on multiple providers for generic safety courses. External partners specialize in tailoring programs to the unique needs of a business, ensuring that training aligns with specific operational challenges, industry standards, and employee skill gaps. This targeted approach leads to more relevant, comprehensive, and impactful training.

One of the key advantages of working with an external partner is consistency. A single, customized program ensures that all employees are trained to the same standard and on the same methodologies, reducing variability in skills and practices. This unity fosters a safer working environment and enhances team cohesion, as everyone operates with a shared understanding of protocols and expectations.

Moreover, an external training partner saves businesses time and effort. Managing relationships with multiple training providers for various generic courses can be complex and time-consuming. A dedicated partner streamlines this process, acting as a one-stop shop for all training needs, from curriculum development to delivery and assessment.

Cost efficiency is another benefit. While investing in a bespoke solution might seem expensive initially, it eliminates the hidden costs of inefficiencies, gaps in training, and the need for repetitive courses to fill knowledge deficits. It also ensures that training is continually updated to reflect technological advancements and regulatory changes.

Ultimately, an external training partner delivers a more integrated, effective, and business-aligned solution. This approach enhances safety, boosts employee performance, and drives long-term business growth.

How does it work in practice?

STL USA works alongside in-house training, safety, and field leadership to build training solutions that meet the organisation’s exact needs. Training solutions allow the organisation to create clear pathways to operational excellence, closing the gap between workforce capabilities and the organisation’s needs.

Solutions incorporate:

  • Technician and training resource assessments
    • Giving you a clear picture of your capabilities 
  • Course development
    • Bespoke courses built specifically around your organisation’s systems and processes that meet national standards 
  • Program development
    • Creating learning and development pathways for individual technicians or groups of technicians at different experience levels (beginner>advanced)
  • Course delivery and delivery support
    • Training roll-out at your facilities or STL USA training center, either delivered 100% by STL USA or in partnership with in-house resources
  • Feedback and continual improvement
    • Reporting and analysis of testing and ongoing assessments as a test, learn and refine approach to course delivery

Training incorporates industry competency frameworks and applicable global and national standards.

In all cases an assessment is performed on the technician workforce to ascertain their competency levels and help define the right program to build their skills. Not only does this help to reduce costs it also creates a clear picture of what the team can, and most importantly can’t do.

An example of a custom training project

Safety Technology USA has successfully partnered with Pattern Energy to develop a bespoke training solution tailored to the company’s operational needs and safety requirements. Pattern Energy, a leading renewable energy company, sought a training partner capable of delivering specialized, high-quality programs to prepare its wind technicians for the industry’s challenges. Safety Technology USA emerged as the ideal choice due to its extensive expertise, proven track record, and commitment to excellence.

Safety Technology USA worked closely with Pattern Energy to understand their specific goals, operational challenges, and workforce requirements. Through in-depth consultation and analysis, they designed a training program that aligned perfectly with Pattern Energy’s safety protocols, regulatory compliance needs, and focus on technician competency. The curriculum included custom modules addressing high-risk scenarios unique to wind energy, advanced rescue techniques, and equipment-specific procedures, ensuring technicians were fully prepared for the demands of their roles.

Pattern Energy selected Safety Technology USA for its unmatched industry insight and ability to deliver practical, hands-on training tailored to its workforce. Safety Technology USA’s reputation for integrity and dedication to client success further solidified the partnership. The result was a robust training solution that enhanced technician safety and skills and contributed to operational efficiency and long-term profitability for Pattern Energy.

Read the case study HERE.

Interested in our training solutions?

Click the button to learn more

What we do – STL USA services and solutions

STL USA services and solutions

Building a bright future for wind.

Most companies know STL USA as a provider of scheduled training courses for wind technicians, primarily GWO courses. We do a lot, and we are by no means stopping!

However, that’s just the tip of the iceberg and we thought we’d take some time in our latest blog to look at all the services and solutions STL USA provides.

STL USA is a full-service training provider for wind technicians with a broad range of services and solutions for companies in wind looking to upskill their workforce. In practice, this means we train people from their first day in wind to intermediate/advanced technicians with years of service under their belts. We like to think of STL USA as a resource that wind companies can use to improve themselves. Working with STL USA is about focusing on outcomes, and improving operational effectiveness and capabilities, which leads directly to better uptime, more jobs won, and more jobs retained. 

In a competitive market, a highly competent workforce wins.

Training, wind tech education, in fact, everything at STL USA is focused on the technician. we exist to help them be better through skills, knowledge and practice. Whether that’s equipping them with vital safety skills and knowledge or developing their competencies because we know safer, more competent technicians are good for everyone.

Overview of services and solutions

Scheduled Courses

Usually, at least one course runs every week of the year. These are the most in-demand wind technician courses, primarily the certification that all field techs need to be allowed to do their job. Every week, we have a GWO Basic Safety, Basic Technical, Advanced Rescue, Slinger Signaller and a Qualified Electrical Worker to NFPA 70E Low and High Voltage course with the option to double and sometimes triple the available seats. We think it’s important to have this availability, particularly for certification that can stop a tech from working. We also never, and we mean never, cancel a course due to low numbers.

On-Demand Courses

With nearly 80 course options to choose from, ranging through certification, electrical safety, skills, and competency, we have virtually everything a wind tech and their employer would ever need. We run our on-demand courses based on a minimum of 4 attendees. Examples would be courses like GWO Crane & Hoist, CoHE, Confined Space Awareness and Competent Person Courses. It’s a simple process to organise one of these as we have over 20,000 square feet of training facilities, six classrooms, a dedicated technical workshop and three turbine mock-ups alongside one of the most experienced teams of instructors in the industry with a combined 60+ years of hands-on field experience.

Onsite Training

Onsite training is incredibly important to STL USA. we recognise how important convenience and cost savings are for our customers. Onsite training focusses on safety and rescue. The core courses we offer onsite are GWO Basic Safety and Refreshers, Advanced rescue and Refreshers, Qualified Electrical Worker to NFPA 70E Low and High Voltage and our new BOP Substation and PMT Switching courses. We also offer rescue plan development and EAP action plan evaluation and reporting.

Consistent with the theme of convenience and cost-saving the way we deliver and blend courses onsite results in fewer training days and reduced overheads. More info here.

Online Blended GWO Courses 

If cost saving is your number one priority blended courses are the format for you. Available across the whole GWO course portfolio, blended courses give you the option to take the theory parts of a GWO course online, simply visiting the training centre (or onsite) for your practical sessions.

In virtually all courses, that means cutting down the face-to-face time by roughly one-half. That’s a huge reduction in overheads.

Consulting and tailored solutions (Course and Program creation)

Many of STL USA’s customers are looking for something more when it comes to training and educating their technicians. They recognise that putting their people on the pathway to operational excellence is a smart investment in their organisations. We work extensively with these companies who have a clear idea of outcomes and need our support and expertise to help them get there. Solutions fall into two areas:

  • Course creation and delivery. Bespoke course development based on customer requirements incorporating applicable standards, internal processes and systems with a clear understanding of learning objectives and technician skill profiles.
  • Program development. Development of learning pathways for individuals and groups of technicians. These services include workforce assessments, skills gap analysis, learning pathway development and training delivery.
Training set-up consultancy

We help in-house teams and education establishments implement training programs, develop facilities and train their instructors. This is something we have done since day one through our partnership with Texas State Technical College, larger wind companies, ISP’s and more. Our team were the first to offer the train the trainer GWO IQT program in the USA, our people have delivered thousands of training courses and we have a simple implementation process that we follow.

These services break down into two key areas:

  • Licensing of course content and train the trainer 
  • Consulting services around facilities and back office set-up

 

Hiring/Training – WindStart (New for 2024)

The biggest challenge we have in wind is attracting talented people who will fuel the growth potential over the next 10 years. With this in mind, STL USA has taken the bull by the horns and created a program that is designed to be a simple, easy entry point to the industry for new hires whilst offering employers the chance to recruit trained and vetted people looking to make wind their career. Learn more about WindStart here

Long-term training and Apprenticeships (New for 2024)

Long-term training and apprenticeships are increasingly in demand from employers looking to secure funding or meet project requirements. The STL USA solution includes all external training requirements of the apprenticeship program plus certification in GWO and electrical safety. The apprentice module allows employers to simply bolt this onto a training program without the need for long-winded applications and expense. Resulting in a fully compliant Department of Labor program.

Talk to us about apprenticeships here.

 

Interested in our combined training provisions?

Click the button to learn more

Building Skills Beyond GWO Certifications: Essential Courses for Wind Technicians

In the rapidly evolving wind energy sector, Global Wind Organisation (GWO) certifications set the baseline for safety and operational standards. However, for wind technicians looking to excel, it is crucial to look beyond these basic requirements. STL USA offers a range of non-GWO courses that provide specialized skills and in-depth knowledge, from technical maintenance to advanced safety protocols. Courses like Gearbox & Borescope Inspection, Control of Hazardous Energies (CoHE), and Qualified Electrical Worker (QEW) with NFPA 70E are valuable tools for wind technicians aiming to build on foundational GWO certifications. Here’s a breakdown of these courses and why they are indispensable for developing a well-rounded skill set.

1. Gearbox & Borescope Course

The Gearbox & Borescope course trains technicians to conduct detailed inspections of turbine gearboxes, an essential component in wind turbines. The gearbox is one of the most critical parts of a turbine, transforming mechanical energy from the rotor into electrical energy. Ensuring it functions correctly is crucial for efficient and safe turbine operation.

  • Course Content:

    • Gearbox Mechanics: Technicians learn the structure, function, and operation of gearbox systems, enabling them to identify normal versus abnormal conditions.
    • Borescope Operation: Borescope technology allows for non-invasive inspection of internal components. Technicians are trained in borescope use, focusing on effective image capturing and interpreting findings to spot issues like wear, cracks, and misalignments.
    • Troubleshooting & Reporting: Technicians learn to recognize early signs of failure and generate accurate reports, enabling maintenance teams to make proactive decisions.
  • Why It’s Important: This course goes beyond basic GWO technical skills, providing a deep understanding of how to maintain a turbine’s longevity and prevent costly repairs. By developing these diagnostic skills, technicians can save companies from extensive downtime and ensure the turbines are generating power consistently. For technicians, this course is a stepping stone to specialized roles and career advancement.

2. Control of Hazardous Energies (CoHE) Course

Control of Hazardous Energies (CoHE) is critical for technicians working with machinery that has high potential for energy release. We know it is a GWO course, but it isn’t one of the required minimal standard certs for wind technicians. STL USA believes that CoHE is absolutely essential training for anyone working in wind energy, particularly up tower, and we know many OEM businesses will be adding it to the required qualifications for techs from next year. In wind turbines, technicians often work with systems where energy from electricity, hydraulic systems, or stored mechanical energy poses a risk. CoHE training emphasizes managing these risks, reducing the potential for serious accidents.

  • Course Content:

    • Understanding Hazardous Energy: This component covers various forms of energy technicians encounter, such as electrical, hydraulic, and mechanical energy, and their associated risks.
    • Lockout/Tagout Procedures (LOTO): CoHE training centers on LOTO, which ensures machinery is de-energized and locked down before technicians perform maintenance, repair, or inspection.
    • Risk Assessment and Safe Work Practices: Technicians learn to perform risk assessments, use proper personal protective equipment (PPE), and follow strict protocols to maintain a safe work environment.
  • Why It’s Important: The CoHE course builds competencies that go beyond routine safety practices and empowers technicians to handle high-risk environments with confidence. Understanding and managing hazardous energies is crucial to avoid accidents and maintain safe operations, which can save lives and prevent costly incidents. For technicians, the skills gained from this course show a strong commitment to safety and make them more valuable on the job.

3. Qualified Electrical Worker (QEW) to standard NFPA 70E

Electricity is one of the most significant hazards in wind turbines, especially as turbines grow larger and more powerful. The Qualified Electrical Worker (QEW) course with NFPA 70E certification is designed to develop a high level of competency in electrical safety, preparing technicians to safely work with and around electrical components.

  • Course Content:

    • NFPA 70E Standards: This standard, developed by the National Fire Protection Association (NFPA), covers best practices for electrical safety in workplaces. The course explains guidelines for arc flash protection, shock hazard analysis, and PPE selection.
    • Electrical Hazard Identification: Technicians are trained to identify various electrical hazards, assess risk, and implement preventive measures.
    • Safe Electrical Work Practices: Technicians learn safe practices when working with energized and de-energized systems, including correct procedures for lockout/tagout and safe approach distances.
  • Why It’s Important: The QEW with NFPA 70E course offers specialized training that complements a wind technician’s existing technical and safety knowledge. Electricity-related incidents are one of the most common causes of injuries on wind farms, making this training indispensable for reducing risks. Additionally, certification as a Qualified Electrical Worker opens doors to more advanced roles and increases a technician’s employability within the sector.

4. BOP Substation/PMT Switching *NEW FOR 2024

Basic Balance of Plant Training purpose is to teach safe substation entry, equipment familiarization, high and medium voltage protection principles, introduction to high and medium voltage schematics including, ANSI and IEE naming conventions, basic inspections, and introduction to switching orders. Participants who complete this course will still require task specific sign off by a competent person and deemed qualified by their own employer. The course covers key elements such as:

  • Course Content
    • Safe substation entry, equipment familiarization
    • High and medium voltage protection principles
    • Introduction to high and medium voltage schematics
    • ANSI / IEE naming conventions
    • Basic substation inspections
    • Introduction to switching orders
    • Theory written testing and switching order exercises
    • Practical – PMT switching, verification of zero energy state, and applying personal grounds
    • Practical – Substation walk with authorized personnel
    • Practical – Optional, switching in substation (at customer discretion)
  • Why It’s Important for Electrical Workers: BOP Substation/PMT Switching training is essential for electrical workers due to the high-risk nature of working with medium-to-high voltage equipment. Without proper training, even a minor error in switching procedures can lead to catastrophic failures, resulting in injuries, costly repairs, and significant downtime. Additionally, the power distribution networks these professionals work on are critical for plant operation, and disruptions can affect entire facilities. Skilled workers who understand the complexities of substation and transformer operation play a key role in maintaining system reliability, protecting assets, and ensuring a safe work environment. Therefore, BOP Substation/PMT Switching training is not only a technical requirement but a fundamental aspect of electrical safety and operational integrity.
5. Confined Space Awareness

Wind turbines often include confined spaces such as the tower base, nacelle, or other tight areas where technicians may need to work. The Confined Space Awareness course equips technicians with the knowledge to recognize and safely operate within these environments.

  • Course Highlights:

    • Identifying confined spaces and understanding associated risks.
    • Procedures for safe entry and exit, proper ventilation, and continuous monitoring.
    • Emergency response techniques to manage incidents in confined spaces.
  • Why It’s Important: Working in confined spaces comes with unique challenges, including limited ventilation and restricted movement. This training prepares technicians to handle these environments confidently, enhancing safety and operational efficiency while demonstrating their capability to handle complex tasks.

Moving Beyond Basic Certifications: Why It Matters

While GWO courses provide an essential foundation in safety and technical skills, the specialized training offered by courses like Gearbox & Borescope Inspection, CoHE, and QEW with NFPA 70E are invaluable for several reasons:

  1. Enhanced Job Performance: Advanced skills in inspecting, troubleshooting, and managing electrical hazards mean technicians are better equipped to perform their jobs effectively, reducing turbine downtime and boosting operational efficiency. Specialized training enables technicians to proactively address issues, which is crucial for maintaining consistent power output.

  2. Increased Safety and Reduced Risk: Wind farms can be dangerous work environments, with risks like high-voltage systems, extreme heights, and powerful mechanical forces. By gaining advanced knowledge through CoHE and NFPA 70E, technicians are not only safer but also better positioned to keep their colleagues safe, reinforcing a culture of safety across the site.

  3. Career Advancement and Specialization: Completing non-GWO courses signals a commitment to professional development, which is attractive to employers. These certifications demonstrate that a technician has skills above and beyond basic requirements, making them eligible for specialized roles in gearbox maintenance, electrical safety, and energy management.

  4. Long-Term Career Resilience: As the wind industry continues to grow and new technologies emerge, technicians who invest in advanced training are better prepared for the evolving demands of the field. Possessing a well-rounded skill set allows technicians to adapt to changes, secure advanced positions, and build a long-lasting career in wind energy.

Conclusion

While GWO certifications establish a strong foundation, non-GWO courses like Gearbox & Borescope Inspection, CoHE, and QEW with NFPA 70E add a crucial layer of skill and expertise that prepares technicians for the real demands of the job. These courses enable technicians to excel by increasing their job performance, enhancing safety, and positioning them for growth in an expanding industry. As the wind energy sector advances, technicians who pursue specialized training will find themselves better equipped, more versatile, and ready to meet the challenges of a dynamic field.

Interested in our combined training provisions?

Click the button to learn more

Save time and money, combined GWO and safety training for wind techs

STL USA is now offering combined GWO and skills building courses.

The Global Wind Organisation (GWO) sets essential standards for training in the wind energy industry, ensuring that technicians are competent and compliant with critical safety and operational skills. These courses, however, require periodic refreshers, meaning wind technicians frequently attend training sessions throughout their careers. For businesses, this can quickly add up in both costs and time, especially when training involves travel across the country and accommodation fees. Combining specific GWO courses has become a popular solution, not only for its convenience but also for the substantial savings in time and money it provides. Here, we’ll look at the advantages of bundling GWO courses and the added benefits of onsite training, which can further amplify the savings for wind energy companies.

STL USA is always looking to improve efficiency and cost-effectiveness for our clients, demonstrated by the variability and flexibility of the courses, the bespoke training programs and the many ways customers are able to access our services, be that at our world-class facilities or onsite at their premises.

By combining popular courses and the required GWO certified standards, we are able to condense the length of courses by maximising the content between the different skills and standards needed.

Because we also take the time to really get to know our clients, how they operate and wants makes them unique, it means we are able to really understand what will work best for them, their workforce and the requirements of their business.

We are delighted to be able to announce the following integrations from immediate effect:

  1. CoHE and QEW to NFPA 70E – Taken separately, these highly valuable skill-building courses total over 5 days of training. Now, because we have been able to integrate the material into one package, wind technicians are able to do the GWO CoHE and combine with QEW to NFPA 70E cert in just 3.5 days.
  2. We now also offer a combined ART and BST Refreshers course, which runs over 4 days, whereas previously, taking these separately would total 5 days of training.
  3. Not only that but for clients wishing to run the BST Refresher course onsite at their own facilities, we are now able to run this over 2 days instead of the usual 3.
The Cost of Fragmented Training: Why Combining GWO Courses Makes Sense

Sending wind technicians to multiple training sessions throughout the year is costly, particularly when refresher courses are needed for certifications in safety training, manual handling, first aid, and more. Each course that requires separate travel, lodging, and downtime not only impacts the budget but also reduces technicians’ availability for active projects. Combining certain GWO courses is a practical strategy that allows businesses to train their employees more efficiently.

By bundling training courses together, businesses reduce the frequency of travel needed and minimize the number of days technicians spend away from work, resulting in less disruption to project schedules. For instance, the GWO Basic Safety Training (BST) module alone has several components, including Working at Heights, Manual Handling, Fire Awareness, and First Aid. These components are often taught separately if they aren’t combined, requiring technicians to travel repeatedly. By consolidating these into one extended session, companies eliminate the need for multiple trips and significantly reduce associated travel and accommodation costs.

Time and Financial Savings from Course Bundling

Let’s break down the specific areas of time and financial savings for businesses that combine GWO courses:

Reduced Travel Costs: Every separate training session typically involves round-trip travel costs, whether by car, train, or air. Consolidating multiple courses into one session reduces the frequency of travel, saving companies potentially thousands of dollars each year in transportation expenses.

Lower Accommodation and Meal Expenses: For companies sending technicians for training in distant locations, accommodation and meal allowances become a considerable part of the cost. A training session spread over two days rather than spread across two sessions over two separate months could cut these expenses by 50% or more.

Minimized Downtime: When technicians attend multiple training sessions, it leads to greater periods of downtime when they are unavailable for work. By combining courses, companies benefit from minimizing this downtime, allowing their team to return to projects faster. This increased availability improves operational efficiency and minimizes the cost impact of having fewer technicians on the job.

Streamlined Administration: Every separate training session requires its own set of administrative tasks—organizing travel, booking accommodations, and coordinating schedules. By combining courses, administrative overhead is significantly reduced, freeing up staff to focus on other areas of business management.

In total, companies can save up to 30% or more by combining GWO courses, depending on the frequency of refreshers and the distance required for travel. For companies operating in remote or international locations, the savings may be even more substantial.

Enhancing Training Flexibility with Onsite Courses

Another highly effective way to cut down costs while increasing training efficiency is by bringing GWO training onsite rather than sending technicians to an external training center. This option is especially advantageous for companies with a large team of technicians, allowing for personalized, focused training sessions that address the specific needs of the business and site.

Key Benefits of Onsite Training

Elimination of Travel and Accommodation Costs: Onsite training entirely removes the need for travel, which is a significant cost saver. Accommodation and meal allowances are no longer required, and technicians don’t need to take as much time away from their families.

Reduced Training Downtime: When training is conducted onsite, technicians can go through the sessions without significant downtime, as they don’t have to commute to and from an external facility. This allows technicians to resume work more quickly after training sessions, minimizing any disruption to business operations.

Tailored Learning Environment: Onsite training enables instructors to customize the learning environment to suit the specific conditions and risks faced by technicians in their actual workplace. This tailored approach enhances the relevance of the training, as technicians practice skills in a familiar setting, increasing the practical application of what they learn.

Increased Flexibility for Scheduling: Onsite training allows for much greater flexibility, as sessions can be scheduled around active projects and peak work periods. This avoids the need for technicians to leave projects incomplete or put them on hold, ensuring that training does not interfere with the company’s productivity and deadlines.

Improved Team Cohesion: Conducting training onsite provides an opportunity for teams to train together in a comfortable, familiar environment, which can foster better communication, teamwork, and camaraderie. This aspect of training is especially valuable for safety and rescue operations, where team coordination is crucial.

Maximizing Long-Term Value with Combined Onsite Training

For companies dedicated to both efficiency and maintaining high safety standards, combining GWO courses and conducting them onsite offers significant benefits. Beyond the immediate cost savings, these strategies reinforce a company’s commitment to its employees by reducing the time they spend away from home and giving them training that is highly relevant to their work environment. Moreover, by reducing the frequency of training sessions and travel requirements, businesses can allocate their budget toward other investments, such as equipment, tools, or additional advanced training modules.

When a company bundles training courses, it optimizes the learning process, consolidates costs, and minimizes disruption. Adding onsite training into the mix further enhances these benefits, positioning the company to handle its workforce development needs more efficiently and cost-effectively. Both options, whether applied together or separately, reflect a proactive approach that balances operational needs, financial responsibility, and employee satisfaction, ultimately strengthening the company’s overall productivity and safety culture.

In the long run, businesses that combine and conduct onsite training set themselves up for sustained success. They benefit not only from streamlined operations but also from a team of well-trained, dedicated technicians who are prepared to meet the challenges of the wind energy sector with confidence and skill.

Interested in our combined training provisions?

Click the button to learn more

What is full-service training for wind technicians?

What is full-service training for wind technicians

Full-service training for wind technicians, all you need to know.

The industry is heavily focused on technician certification right now as standards such as GWO are adopted across the sector. However certification is simply a pass to get through the door, what comes next is what defines the success of a technician in the role.

STL USA has created full-service training for wind technicians, a training framework that outlines a clear pathway of progression from beginner through to advanced skills and competencies. These programs are highly adaptive to an individual company’s requirements, containing a complete range of wind technician training courses and work as a blueprint for how they see their workforce developing over time as we all drive towards better quality and the rewards that this brings.

As the industry matures ongoing training and development will only increase in importance as it becomes a clear route for companies to retain and win new projects through their ability to perform and exceed objectives. STL USA is already working with a raft of leaders in the wind sector, leaders who understand the role this plays in cementing their place in the industry to take advantage of the opportunities fully that major growth brings.

What do we mean by full-service wind technician training

At STL USA we are dedicated to training the technician to do the very best job, in the safest way possible. Respecting the fact that people are at the very core of this industry, real people with friends, families and responsibilities, keeps us focused on the task at hand – equipping technicians with the skills and training to enable them to fulfil those responsibilities and go home to their families every day. That isn’t done by ticking boxes, and it is never about meeting the minimum.

We are lucky that our industry has a unified safety standardization, but at STL USA we don’t see that as a goal, we see certification as the baseline. A person can attain their required GWO certifications without ever having set foot in a wind turbine. So, we need to think about the wider job we are actually asking them to do and providing them with the skills and competencies to do it well. That’s where full-service training comes into play.

We work directly with companies to ensure we fully understand their unique requirements from the people they employ, spending time and energy to get beneath the surface and build training programs that are tailored to support wind technicians throughout the entire lifetime of their careers. The results are motivated technicians who perform above expectations for their employers, a win win.

Pathways for technician skills and competency

Establishing clear outcomes from training. This sounds simple enough, but in our experience, it’s so often overlooked. We start with a concise audit of our customer’s workforce, measuring against the expected skills a technician should have based on role and experience. Understanding exactly what technicians can and can’t do is vital, not just for developing training programs, but also for their companies so they can accurately manage the work they do. Once we understand where we are from a skills and competence perspective we then work with each company to map out where we want to be and the training pathway we need to follow to get there.  Integrated training programs are then developed incorporating a range of modules that STL USA deliver, internal training and third-party training designed for each wind tech throughout their lifecycle, from beginner to intermediate, all the way through to advanced. As mentioned previously, we see certification as a necessary starting point. Achieving the required standardized certificates gets a person through the door, but in the same way, you wouldn’t expect a surgeon to operate just from reading the theory and procedures in a textbook, technicians need tailor-made, ongoing skills and competency training to do their job well.

Adaptive programs based on employers needs

We treat every single client differently, as we know they all have varying needs and objectives. One shoe fits all just isn’t going to help anyone smash their objectives. We work alongside employers to establish exactly what they want and then build out bespoke training programs to meet those needs. This starts with an assessment phase, which we believe is vital to establishing the real-life competency of the workforce. We can then create a flexible, unified program that incorporates a multitude of disciplines and deliver that in partnership with our client on an ongoing basis.

We are all aware of the rapid growth the wind industry is currently experiencing and with that comes fast-paced changes, particularly in terms of the technology being rolled out regularly. Keeping up with these changes is hard enough for clients, let alone having the time and experience to consider how those changes affect the training requirements and skills development of their wind technicians. Working with a leading training provider like STL USA means that you can tap into decades of expertise with access to a training team at the forefront of the industry, whose job is to ensure your workforce can confidently embrace these changes and incorporate advanced learnings and skills into their daily working life.

Interested in how full service can benefit your company?

Click the button to speak to us.

NFPA 70E for wind technicians

NFPA for wind techs

Electrical safety for wind techs, all you need to know.

Wind technicians, working with both low and high-voltage electrical systems in wind turbines, must have a comprehensive understanding of electrical safety to comply with NFPA 70E, the standard for electrical safety in the workplace. This standard provides guidelines to protect workers from electrical hazards such as shock, arc flash, and arc blast, which are particularly relevant in the wind energy sector. Below is a breakdown of the key electrical safety knowledge and practices that wind technicians need to be familiar with for both low and high-voltage systems:

Understanding Electrical Hazards

  • Shock Hazard: Wind technicians must understand the dangers of electric shock, which can occur when they come into contact with energized parts. Both low and high-voltage systems can pose significant risks, with high-voltage systems capable of causing severe injury or death.
  • Arc Flash and Arc Blast: Arc flash hazards occur when an electric current passes through the air between conductors or from a conductor to ground. This can cause extreme heat and pressure waves (arc blast), which can be fatal. Technicians must recognize the conditions that can lead to arc flash and how to protect themselves.

Voltage Definitions and Categories

  • Low Voltage (typically under 1,000 volts): Wind turbines often operate on systems that fall under this category for controls, lighting, and communication systems. Technicians need to understand the specific risks and safety measures associated with low-voltage work, which can still be dangerous if not handled properly.
  • High Voltage (typically over 1,000 volts): This includes the primary generation and transmission components within wind turbines. High-voltage work involves greater risks, and technicians must be trained in specific safety protocols for working with such systems, including the use of specialized personal protective equipment (PPE) and tools.

Personal Protective Equipment (PPE)

  • Arc-Rated Clothing: Technicians must wear appropriate arc-rated clothing when working on or near electrical equipment. This clothing is designed to withstand the heat generated by an arc flash and prevent burns.
  • Insulated Gloves and Tools: For both low and high-voltage work, insulated gloves are essential to protect against shock. Technicians must also use insulated tools to prevent accidental contact with live parts.
  • Face Shields and Helmets: Arc flash face shields and helmets protect against burns and flying debris caused by arc blasts. These should be used whenever there is a risk of exposure to arc flash hazards.

STL USA partners with world leading PPE manufacturer OEL Worldwide to provide PPE equipment and arc flash clothing for our QEW NFPA 70E standard Low and High Voltage Electrical Safety Training course.

Here are some of the key things that make OEL world-leaders in PPE provision for the wind industry.

  • Specialization: OEL Worldwide Industries focuses specifically on electrical safety, providing specialized products designed to protect workers from electrical hazards like arc flash, shock, and electrocution.
  • Expertise: Their deep knowledge and expertise in electrical safety allow them to design and produce highly effective and reliable safety gear.
  • Standards Compliance: Their products comply with rigorous safety standards such as NFPA 70E, ASTM, and OSHA regulations, ensuring maximum protection for users
  • Advanced Materials: OEL uses advanced materials and technologies to enhance the protective properties of their PPE, ensuring it meets the latest safety standards and provides superior protection.

Lockout/Tagout (LOTO) Procedures

  • Establishing an Electrically Safe Work Condition: Before beginning any work on electrical equipment, technicians must de-energize the equipment and follow LOTO procedures. This involves shutting off the power, locking the switch in the “off” position, and tagging it to indicate that work is being done. This ensures that the equipment cannot be inadvertently re-energized.
  • Verification of De-Energization: After applying LOTO, technicians must verify that the equipment is de-energized using testing instruments. This step is crucial to ensure that no residual voltage is present before beginning work.

Approach Boundaries and Safe Work Distances

  • Limited and Restricted Approach Boundaries: NFPA 70E defines specific approach boundaries for different voltage levels. Technicians must be aware of these boundaries and maintain safe distances from live parts unless properly equipped and authorized to enter these areas.
  • Prohibited Approach Boundary: This is the closest distance a worker can approach an exposed energized part without proper PPE. High-voltage systems have stricter boundaries, and only highly trained personnel should enter these zones.

Training and Competency

  • Electrical Safety Training: Technicians must undergo regular training on electrical safety practices as outlined by NFPA 70E. This training should cover the identification of electrical hazards, the use of PPE, LOTO procedures, and emergency response protocols.
  • Qualified Personnel: Only qualified personnel, as defined by NFPA 70E, are permitted to work on or near exposed energized parts. Technicians must demonstrate competency in the specific electrical tasks they are assigned, including understanding the risks and how to mitigate them.

The low and high voltage electrical safety training to standard NFPA 70E course run by STL USA is a wind-specific, face-to-face training program designed to equip wind technicians with the electrical safety knowledge, best work practices in electrical safety and how to apply them in real-world situations.

Head of Training at STL USA, Brandon McKelvain had this to say;

In my opinion QEW is one of, if not the most important courses for anyone working in an energized wind turbine. This should be a day one course and should be renewed at least every three years. Technicians need and deserve to fully understand the hazards they are being exposed to and what measures must be taken to do their job safely. Unfortunately, it’s still quite common for technicians and companies alike not to fully understand PPE, labels, and how to create an electrically safe work condition. At STL USA we are leveraging our many decades of wind industry experience to create content and exercises that relate to wind technicians. In our QEW LV & HV courses, technicians will put their hands on many different pieces of equipment; absence of voltage testers, load break switches, learn about DMM safety, practice dawning PPE, hang grounds, demonstrate hot-cold-hot checks using proving units, and so much more. We believe QEW training should be more than theoretical, each participant will use critical thinking to apply the knowledge they are learning throughout the training, and prove they understand the safety measures designed to get them home safe!

Arc Flash Risk Assessment

  • Arc Flash Labels: Equipment must be properly labeled to indicate the potential arc flash risk, including the incident energy level and the required PPE. Technicians must be able to read and understand these labels to take appropriate safety measures.
  • Incident Energy Calculations: Technicians should understand how incident energy is calculated and how it influences the selection of PPE and the determination of safe working distances.

Emergency Response Procedures

  • First Aid and CPR Training: Given the risks of electrical shock and arc flash, technicians should be trained in first aid and CPR to respond effectively in case of an accident.
  • Emergency Communication Plans: In remote wind farm locations, having a clear communication plan and knowing the steps for summoning emergency assistance are critical.

Conclusion

Wind technicians working with both low and high-voltage systems need to be thoroughly trained in the electrical safety standards outlined by NFPA 70E. This includes understanding electrical hazards, using appropriate PPE, following LOTO procedures, maintaining safe distances, and being prepared for emergencies. Regular training and adherence to these safety protocols are essential to ensuring the safety of personnel and the reliable operation of wind energy systems.

Learn more about our QEW training course

Click the button to learn more and book your space.

ANNOUNCEMENT – STL USA partners with OEL Worldwide

STL USA is proud to announce its latest partner, OEL Worldwide

STL USA is excited to announce that we are partnering with the incomparable OEL to provide PPE equipment and arc flash clothing for our QEW NFPA 70E standard Low and High Voltage Electrical Safety Training course.

OEL Worldwide Industries is a company that specializes in manufacturing and distributing electrical safety products, including personal protective equipment (PPE) for workers exposed to electrical hazards. Their product line includes items such as arc flash protective clothing, insulated tools, and electrical safety devices. Their products are all 100% American made and of the very highest quality and they share STL USA’s core value of putting worker safety as a priority above all else.

Here are some of the key things that make OEL world-leaders in PPE provision for the wind industry.

  • Specialization: OEL Worldwide Industries focuses specifically on electrical safety, providing specialized products designed to protect workers from electrical hazards like arc flash, shock, and electrocution.
  • Expertise: Their deep knowledge and expertise in electrical safety allow them to design and produce highly effective and reliable safety gear.
  • Standards Compliance: Their products comply with rigorous safety standards such as NFPA 70E, ASTM, and OSHA regulations, ensuring maximum protection for users
  • Advanced Materials: OEL uses advanced materials and technologies to enhance the protective properties of their PPE, ensuring it meets the latest safety standards and provides superior protection.
This partnership brings together two companies that are passionate in delivering the very best in training and working safely for those in the wind sector.
We look forward to a long and very successful future working alongside OEL.

Book your NFPA 70E course

Click the button to book now.